Flow Cytometer Autofluorescence Reduction via Microfluidic Cartridge Alignment

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Solution Overview

Problem

Flow cytometers are complex and expensive, requiring precise setup and calibration for effective particle detection and analysis, which limits their accessibility and efficiency in processing particle-bearing fluid samples.

Innovation Solution

A microfluidic interrogation apparatus with an indexing structure, a source of stimulation radiation, adjustment means, and sensor means is developed to detect and analyze particles, optimizing the signal-to-noise ratio and enabling rapid processing of multiple samples in a compact, user-friendly format.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flow cytometers are used for particle detection, then detection capability is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveparticle detection capabilityVSAvoidinstrument complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the flow cytometry function into separate components: a disposable microfluidic cartridge containing the interrogation aperture and fluidics, and a separate interrogation device. This segmentation allows the complex detection function to be isolated in a standardized cartridge while the main device remains simpler and reusable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs disposable microfluidic cartridges that are discarded after use, eliminating the need for complex cleaning, calibration, and maintenance of the main interrogation device. The cartridge contains all consumable components (fluidics, aperture, reagents) that would otherwise require maintenance in a conventional flow cytometer.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If conventional flow cytometers are used for particle detection, then detection capability is achieved, but cost increases

Engineering Contradiction:
Improveparticle detection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By separating the disposable cartridge from the reusable interrogation device, the system allows mass production of standardized cartridges using cost-effective microfluidic fabrication techniques, while the expensive interrogation device is shared across multiple cartridges and samples.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disposable cartridge approach eliminates expensive maintenance, calibration, and cleaning operations. Each cartridge is manufactured at low cost using standardized processes and discarded after a single use, reducing the total cost of ownership compared to conventional flow cytometers that require expensive service and maintenance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If precise alignment of radiation beams is performed, then signal-to-noise ratio is improved, but setup time and complexity increase

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsetup ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The microfluidic cartridge is pre-fabricated with the interrogation aperture precisely positioned and aligned relative to the radiation source and detector pathways. This preliminary alignment during manufacturing eliminates the need for complex alignment procedures during setup and operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cartridge design incorporates self-aligning features such as mechanical stops, keyed interfaces, and tolerance-built pathways that automatically position the interrogation aperture correctly when the cartridge is installed in the interrogation device, eliminating manual alignment requirements.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If autofluorescence is reduced, then detection sensitivity is improved, but device complexity increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system extracts and isolates the sample interrogation from all sources of autofluorescence by using a disposable cartridge that can be pre-treated or coated to minimize background fluorescence. The cartridge design allows selection of materials with low autofluorescence properties while keeping the main device simple.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enhances the detection and analysis of particles by optimizing the signal-to-noise ratio, reducing autofluorescence, and improving the alignment of radiation beams, resulting in a more efficient and cost-effective flow cytometry process.

Implementation Method 1

The wavelength of a radiation source (typically a laser), is matched to the excitation wavelength of the fluorescent tag. The tagged particles fluoresce in the cytometer, in accordance with a phenomena widely known as Stokes-shift, when excited by a laser beam.

Methodology Applied
Scientific EffectStokes-shift: Fluorescence

Implementation Method 2

The interrogation typically includes directing a light beam from a radiation source, such as a laser, transversely across the focused stream of single-file particles. The light beam is scattered by each particle to produce a scatter profile.

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9945770B2Fluorescence flow cytometry device and method
Publication Date: 2018.04.17 ORFLO TECHNOLOGIES LLC
  • US9945770B2 patent drawing
  • US9945770B2 patent drawing
  • US9945770B2 patent drawing

AI summary

A flow cytometer including a laser, indexing structure, adjustment structure, and sensor structure. The cytometer is conventionally used with a removable microfluidic cassette, which is installed at a first position that is enforced by the indexing structure. The adjustment structure changes a relative position between an interrogation aperture of the cassette and the laser beam. Feedback from the sensor structure is used to optimize propagation of the laser through the interrogation aperture to reduce (and hopefully eliminate) autofluorescence caused by beam impingement onto the cassette.