Flow Cytometer Probe Collision Prevention

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Solution Overview

Problem

Flow cytometers face challenges in efficiently and accurately positioning and washing probes within sample tubes of varying sizes, leading to potential collisions and contamination issues during sample collection.

Innovation Solution

The system incorporates a sled with a wash station and a z-gauge assembly, along with optical sensors and actuators, to precisely control the probe holder and z-gauge assembly movements, preventing collisions and ensuring proper washing by detecting bottomed-out positions and generating corrective signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the probe holder assembly is allowed to translate freely to reach sample tubes of varying sizes, then the adaptability is improved, but the risk of collision and contamination increases

Engineering Contradiction:
Improveadaptability to sample tubes of varying sizesVSAvoidcollision and contamination risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The probe crash sensor is positioned to detect potential collisions before they occur. When the sensor detects that the probe is approaching the bottom of the sample tube (through light blockage by the probe adapter flag), it generates a signal that prevents further downward movement, thereby preventing collision and contamination before they can happen.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system uses optical feedback through the probe crash sensor and probe adapter flag mechanism. The flag blocks light from the light source to the photodetector when the probe reaches a certain position, providing real-time feedback about probe position relative to the sample tube bottom, enabling precise control and prevention of harmful collisions.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If optical sensors and actuators are added to precisely control probe movement, then the measurement precision and control accuracy are improved, but the device complexity increases

Engineering Contradiction:
Improveprecision of probe positioningVSAvoidcomplexity of sensor and actuator system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The probe adapter serves as an intermediary component that incorporates the light-blocking flag mechanism. This simple mechanical intermediary translates complex positioning requirements into a simple optical signal (light blocked or not blocked), enabling precise control without requiring complex sensors or actuators.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical positioning sensors with a simple optical detection system using a light source, photodetector, and light-blocking flag. This substitution achieves high measurement precision while maintaining mechanical simplicity in the overall system architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the precision and safety of probe movement, reduces contamination risks, and increases sampling efficiency by preventing collisions with sample tubes of different sizes.

Implementation Method 1

an optical sensor that includes a light source and a photodetector and configured to direct light from the light source towards the photodetector by crossing a gap

Methodology Applied
Scientific EffectLight blockage detection: Photoelectric Effect

Data Source

PatentEP3417265B1Crash protected sampler for flow cytometer
Publication Date: 2021.04.28 BIO RAD LABORATORIES INC
  • EP3417265B1 patent drawingFigure 1
  • EP3417265B1 patent drawingFigure 2
  • EP3417265B1 patent drawingFigure 3

AI summary

Disclosed is a sampler that obtains fluid samples with a probe and washes the probe during the act of withdrawing the probe from a sample container. In addition, detection of a collision of the probe and/or the wash station with another object can be quickly detected using sensors that determine if a collision situation exists.