Internal Flow-Guided Conduit Assembly for Heat Exchange

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Solution Overview

Problem

Gas turbine engines face issues with cooling systems, where inlet piping of heat exchangers can block and heat up the engine bay, causing pressure loss and inefficient heat rejection.

Innovation Solution

A conduit assembly with hollow passages and flow guides is introduced, allowing for the transfer of heat between two fluids, which can be used in the bypass duct of a gas turbine engine to enhance cooling efficiency and reduce the need for traditional heat exchangers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional heat exchangers with inlet piping are used, then heat rejection function is provided, but the piping blocks and heats up the engine bay causing pressure loss

Engineering Contradiction:
Improveengine bay blocking and heatingVSAvoidpressure loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent combines the heat exchanger functionality with the plumbing conduit itself, eliminating separate inlet piping. The conduit performs both fluid transport and heat exchange functions through integrated hollow passages, removing the blocking piping from the engine bay while maintaining heat rejection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The harmful inlet piping is extracted and eliminated from the system. The heat exchange function is achieved directly within the conduit structure through internal hollow passages, removing the source of blocking and heating issues from the engine bay environment.

Inventive Principle:
Principle #2Taking out (Extraction)

2Loss of energy

If traditional heat exchangers are used, then heat rejection is achieved, but the size and complexity of the system increases

Engineering Contradiction:
Improveheat rejection efficiencyVSAvoidsystem size and structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heat exchanger function is merged into the plumbing conduit structure. The conduit contains internal hollow passages that serve as heat exchange channels, combining fluid transport and heat rejection into a single integrated component, thereby reducing overall system size and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conduit assembly is designed to perform multiple functions simultaneously: it serves as both a fluid transport pipeline and a heat exchanger. This multi-functionality eliminates the need for separate dedicated heat rejection components, simplifying the overall system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If flow guides are added to the conduit, then heat transfer coefficient is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improveheat transfer coefficientVSAvoidconduit manufacturing
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

Flow guides are strategically placed at specific locations within the conduit (such as at bends or in straight sections) where they provide maximum benefit for disrupting boundary layers and enhancing heat transfer. This localized approach achieves thermal performance improvements without requiring flow guides throughout the entire conduit length, thereby limiting manufacturing complexity increase.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conduit assembly effectively transfers heat, reducing the size of heat exchangers required and improving cooling efficiency by guiding airflow and utilizing trip strips for enhanced heat transfer coefficients.

Implementation Method 1

the conduit assembly is configured to transfer heat from the first fluid to the second fluid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

The pipe may include a trip strip on a heat transfer surface

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS12169102B2Plumbing with internal flow guides
Publication Date: 2024.12.17 RTX CORP
  • US12169102B2 patent drawing
  • US12169102B2 patent drawing
  • US12169102B2 patent drawing

AI summary

A conduit assembly may comprise: a pipe; a plurality of hollow passages disposed through the pipe; and a plurality of flow guides disposed in the pipe, each flow guide in the plurality of flow guides at least partially defining a respective hollow passage in the plurality of hollow passages. The conduit assembly may act as a heat exchanger.