Flow Guiding Cover Assembly for Battery Pack Cooling Airflow

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Solution Overview

Problem

Conventional battery formation equipment experiences poor heat dissipation for battery sets due to cooling airflow passing through charge and discharge sets first, which increases the temperature of the airflow before it reaches the battery sets.

Innovation Solution

A flow guiding cover assembly is introduced, featuring an air intake cover and air outlet covers, which directs cooling airflow from an air conditioning device directly to the top portion of battery packs, bypassing the charge and discharge sets to enhance heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling airflow passes through charge and discharge sets first, then the cooling airflow can cool the charge and discharge sets, but the temperature of the cooling airflow increases before reaching the battery sets, leading to poor heat dissipation for the battery sets

Engineering Contradiction:
Improvetemperature of cooling airflowVSAvoidheat dissipation effect for battery sets
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The flow guiding cover assembly segments the cooling airflow path by introducing separate air intake covers and air outlet covers. The air intake cover receives cooling airflow from the air conditioning device, and the air outlet cover directs this cooled airflow specifically to the battery pack, preventing the airflow from passing through the charge and discharge sets first. This segmentation ensures that the battery pack receives cooler airflow for better heat dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow guiding cover assembly acts as an intermediary component between the air conditioning device and the battery pack. It includes an air intake cover adapted to be disposed at one side of the air conditioning device and an air outlet cover that directs the cooling airflow to the battery pack, thereby mediating the airflow path to avoid direct contact with the charge and discharge sets while still achieving effective cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cooling airflow is directed directly to battery packs bypassing charge and discharge sets, then heat dissipation for battery packs is improved, but the charge and discharge sets may experience overheating

Engineering Contradiction:
Improveheat dissipation effect for battery setsVSAvoidtemperature of charge and discharge sets
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The flow guiding cover assembly implements local quality by providing different airflow paths for different components. The air outlet cover is specifically configured to direct cooling airflow to the battery pack location, while the charge and discharge sets have their own cooling arrangement through the cabinet's overall ventilation system. This localized cooling approach ensures that each component receives appropriate cooling based on its specific thermal requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flow guiding cover assembly effectively directs cooling airflow to dissipate heat from battery packs efficiently, improving the overall heat dissipation performance of the battery formation equipment.

Implementation Method 1

a flow guiding cover assembly and a battery formation equipment having the same that guide cooling airflow for dissipating heat

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS20250192278A1Flow guiding assembly and battery formation equipment having the same
Publication Date: 2025.06.12 CHROMA ATE INC
  • US20250192278A1 patent drawing
  • US20250192278A1 patent drawing
  • US20250192278A1 patent drawing

AI summary

A flow guiding cover assembly is adapted to be disposed in a cabinet, and between an air conditioning device and a carrier tray. The carrier tray carries at least one battery pack. The flow guiding cover assembly includes an air intake cover and at least one air outlet cover. The air intake cover is adapted to be disposed at one side of the air conditioning device, and is provided for a cooling airflow outputted by the air conditioning device to flow therethrough. The at least one air outlet cover is connected to the air intake cover and is adapted for discharging the cooling airflow to a top portion of the at least one battery pack.