Flow Insole With Air Channels for Foot Temperature Regulation

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Solution Overview

Problem

Shoes, particularly athletic shoes, cause foot temperature to rise leading to discomfort and odor due to sweating, and in some cases, feet may become chilled, necessitating a solution for effective temperature regulation.

Innovation Solution

A replaceable insole with a structure that enhances convective heat transfer using thermally conductive materials and air flow pathways to cool the foot, and incorporates phase change materials and antimicrobial treatments to regulate temperature and reduce odor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional insoles are used, then feet remain warm, but feet become hot and sweaty causing discomfort and odor

Engineering Contradiction:
Improvefoot temperatureVSAvoidsweating and odor
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The insole is divided into multiple functional layers: a top layer with moisture-wicking properties, a middle layer with thermal insulation, and a bottom layer with heat dissipation features. Each layer independently performs a specific thermal or moisture management function, allowing simultaneous temperature regulation and sweat management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the insole are designed with specialized properties: the heel area includes cooling channels, the arch area provides support and ventilation, and the forefoot area features moisture-wicking materials. This localized differentiation allows each zone to address specific thermal and moisture challenges.

Inventive Principle:
Principle #3Local quality

2Temperature

If ventilation is increased to reduce heat, then foot temperature decreases, but warmth is lost when needed

Engineering Contradiction:
Improvefoot temperatureVSAvoidtemperature regulation adaptability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The insole incorporates adjustable ventilation elements and phase change materials that dynamically respond to foot temperature conditions. When the foot is hot, ventilation channels open to allow air flow and cooling. When the foot is cold, the phase change materials activate to trap heat and maintain warmth, providing adaptive temperature regulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Phase change materials are integrated into the insole to absorb and release thermal energy during phase transitions. These materials automatically regulate temperature by absorbing heat when the foot is hot and releasing heat when the foot is cold, without requiring active control mechanisms.

Inventive Principle:
Principle #36Phase transitions

3Temperature

If thermal conductive materials are added to cool the foot, then heat transfer improves, but device complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidinsole structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The insole merges multiple functions into integrated layers: the top layer combines moisture-wicking and thermal insulation properties, the middle layer integrates structural support with thermal regulation, and the bottom layer combines cushioning with heat dissipation. This consolidation reduces overall complexity while maintaining effective thermal management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The insole uses composite material construction with each layer made from specialized materials designed for specific functions. The combination of moisture-wicking fabrics, thermal insulation materials, and heat-dissipating compounds creates a multi-functional insole that achieves superior thermal performance without excessive complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insole effectively reduces foot temperature, minimizes sweating, and provides comfort by enhancing heat transfer and air circulation, while also maintaining warmth when needed through strategic layering and material selection.

Implementation Method 1

enabling generation of an air flow which assists in convective heat transfer away from the plantar surface of the foot

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The insole has a structure which addresses the heat and sweat released by a wearer's foot by enabling generation of an air flow which assists in convective heat transfer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

incorporates phase change materials and antimicrobial treatments to regulate temperature

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10010131B2Flow insole
Publication Date: 2018.07.03 IMPLUS FOOTCARE LLC
  • US10010131B2 patent drawing
  • US10010131B2 patent drawing
  • US10010131B2 patent drawing

AI summary

An insole which generates an air flow during use, which assists in cooling or warming the foot of a user is disclosed. In a first embodiment, air flow facilitated by said insole provides for convective heat transfer away from the plantar surface of the foot. The insole is intended for insertion into a shoe which is ventilated, preferably an athletic shoe with a ventilated upper. The bottom layer defines a plurality of ridges and a channel lining portion which together define a plurality of air channels. The bottom layer defines a heel recess in which a heel pad is situated. In a second embodiment, an insole which collects, retains, and heats and to a user's foot is disclosed. Said insole further comprises a middle layer of thermal reflective material secured to and coextensive with a top layer and a bottom layer secured to said middle layer.