Ultrasound Flow Meter Marker Time-of-Flight Detection

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Solution Overview

Problem

Existing ultrasonic flow meters face limitations in measuring absolute time-of-flight of ultrasound signals in flowing media due to complexity and ambiguity issues, particularly in large flows and temperature-dependent signal times, which require complex implementations and specialized hardware.

Innovation Solution

A method that embeds a marker in the ultrasound signal to determine the time of flight by measuring the period duration of reception signals, allowing for reduced technical outlay and eliminating the need for specialized microcontrollers, using a reception window that can be optimized to ensure accurate detection of the marker, and utilizing signals with and without markers to enhance signal alignment and reduce energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If difference-in-time-of-flight methods are used to measure flow, then the measurement process is simple, but the measurable time-of-flight differences are limited due to periodic phase angle repetition

Engineering Contradiction:
Improvemeasurement process simplicityVSAvoidmeasurable time-of-flight range
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

A marker is embedded in advance into the ultrasound signal at a known position before transmission. This preliminary action allows the receiver to identify the exact arrival time of the signal by detecting the marker's characteristic phase change, enabling absolute time-of-flight measurement without being limited by phase angle periodicity.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If absolute time-of-flight measurement is implemented using level and envelope curve methods, then complete time allocation is achieved, but very complex implementation requiring ASICs is needed

Engineering Contradiction:
Improveabsolute time-of-flight determinationVSAvoidimplementation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A marker acts as an intermediary element embedded in the ultrasound signal. This marker with its distinctive phase change characteristic serves as a recognizable reference point that simplifies the detection process, allowing standard microcontrollers to perform absolute time-of-flight measurement without requiring complex ASIC implementations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The marker introduces a deliberate phase change (analogous to a color change) in the ultrasound signal at a specific position. This phase change creates a distinctive signature that is easily detectable by the receiver, enabling precise time-of-flight determination through simple phase detection rather than complex envelope curve analysis.

Inventive Principle:
Principle #32Color changes

3Measurement precision

If temperature sensors are added to account for temperature-dependent time of flight, then measurement accuracy improves, but device complexity and cost increase

Engineering Contradiction:
Improveflow measurement accuracyVSAvoidsensor requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ultrasound signal itself with the embedded marker serves as the reference for time measurement. By measuring the absolute time-of-flight using the marker's known position and detecting its phase change at the receiver, the system inherently accounts for temperature effects on sound speed without requiring separate temperature sensors or additional correction hardware.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If markers with phase changes are embedded in ultrasound signals, then reliable absolute time-of-flight determination is achieved, but signal processing complexity increases

Engineering Contradiction:
Improvetime-of-flight determination reliabilityVSAvoidsignal processing requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The marker introduces a deliberate phase change (analogous to a color change) in the ultrasound signal at a specific position. This phase change creates a distinctive signature that is easily detectable by the receiver, enabling precise time-of-flight determination through simple phase detection rather than complex envelope curve analysis.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables efficient and reliable determination of absolute time-of-flight with reduced hardware requirements and energy consumption, eliminating the need for temperature sensors and avoiding signal ambiguity, thus improving measurement accuracy and robustness across varying flow conditions.

Implementation Method 1

an ultrasound signal provided with a marker is generated by an ultrasound emitter, the ultrasound signal is transmitted through the flowing medium to an ultrasound receiver

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 2

the location of the marker is used in order to determine the time of flight of the ultrasound signal by measuring the period duration of at least one selected period of the reception signal

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS11821767B2Method for determining the time of flight of an ultrasound signal in a flowing medium and ultrasonic flow meter
Publication Date: 2023.11.21 DIEHL METERING
  • US11821767B2 patent drawing
  • US11821767B2 patent drawing
  • US11821767B2 patent drawing

AI summary

A method for determining the time of flight, preferably the absolute time of flight, of an ultrasound signal in a flowing medium, includes using an ultrasound emitter to generate an ultrasound signal provided with a marker. The ultrasound signal is transmitted through the flowing medium to an ultrasound receiver, and the location of the marker is used in order to determine the time of flight of the ultrasound signal. The period duration of at least one selected period of the reception signal is measured to determine the location of the marker. An ultrasonic flow meter which can be operated according to the method is also provided.