Ultrasonic Flow Meter Phase Offset Ambiguity Resolution

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Solution Overview

Problem

Ultrasonic flow meters face challenges in accurately determining transit time differences and flow rates over large ranges due to phase offset ambiguities, requiring complex control electronics and reduced measurement accuracy with low-frequency signals.

Innovation Solution

The method involves determining phase offsets for different vibration modes of the measuring wave in the side wall, selectively exciting and measuring Lamb waves to eliminate ambiguity, and using a prognosis value to select the appropriate vibration mode based on expected fluid flow, allowing for accurate transit time determination across broader ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If phase-shift-based transit-time measurement is used, then measurement accuracy is improved, but the measuring range is limited due to phase offset ambiguities

Engineering Contradiction:
Improvetransit-time measurement accuracyVSAvoidmeasuring range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies periodic action by using multiple vibration modes with different frequencies. Each vibration mode provides periodic phase measurements, and by combining measurements from multiple periods (different vibration modes), the system resolves the phase ambiguity that limits the measuring range while maintaining high measurement accuracy.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If ultrasonic waves with low frequencies are used to extend measuring range, then adaptability is improved, but measurement accuracy is reduced

Engineering Contradiction:
Improvemeasuring rangeVSAvoidtransit-time measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent segments the measurement process by using multiple vibration modes with different frequencies. Instead of using a single low-frequency wave that compromises accuracy, the system divides the measurement into multiple frequency components, each contributing to resolving the overall transit time with high precision while extending the measurable range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the frequency parameter by utilizing multiple vibration modes with different frequencies. This allows the system to adapt the measurement frequency based on the expected flow conditions, maintaining high accuracy across a wide measuring range by selecting appropriate frequency combinations.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If sequential excitation with ultrasonic signals of different frequencies is used, then measuring range is extended, but device complexity increases

Engineering Contradiction:
Improvemeasuring rangeVSAvoidcontrol electronics complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by utilizing the natural resonant frequencies of the measuring tube itself. The measuring tube's structural characteristics provide the different vibration modes, eliminating the need for complex external frequency generation and control systems. The system leverages the tube's inherent properties to provide multiple measurement frequencies.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-accuracy phase-offset-based propagation time measurement over large ranges with reduced complexity, enhancing measurement accuracy and extending the measuring range without compromising precision.

Implementation Method 1

This is known, for example, from publication WO 2010/034713 A2 or from DE 10 2017 008776 A1. Especially over relatively short measurement distances, a time-of-flight difference can be determined with high accuracy by evaluating the phase difference between received signals for the two propagation directions.

Methodology Applied
Scientific EffectLamb waves: Guided Rotor Compressor

Implementation Method 2

the first vibration transducer for a first measuring direction to excite a measuring wave guided in the side wall and the second vibration transducer for a second measuring direction to excite a measuring wave guided in the side wall

Methodology Applied
Scientific EffectGuided waves: Waveguide

Implementation Method 3

a first phase offset between the received signals detected for the first and the second measuring direction is determined. The first phase shift for a first vibration mode of the side wall is determined

Methodology Applied
Scientific EffectPhase difference: Phase Modulation

Data Source

PatentEP3705852B1Method and measurement device for detecting a fluid characteristic
Publication Date: 2022.03.30 DIEHL METERING
  • EP3705852B1 patent drawingFigure 1~2
  • EP3705852B1 patent drawingFigure 3
  • EP3705852B1 patent drawing

AI summary

Method for determining a fluid quantity by means of a measuring device (1) comprising a measuring tube (3) and a first and second vibration transducer (5, 6), wherein the control device (2) controls the first vibration transducer (5) for a first measuring direction to excite a measuring wave guided in the side wall (9) and the second vibration transducer (6) for a second measuring direction to excite a measuring wave guided in the side wall (9), wherein the excited measuring waves are guided directly in the side wall (9) or indirectly via the fluid to the respective other vibration transducer (5, 6) and are recorded there to determine a respective received signal, wherein a first phase offset between the received signals recorded for the first and the second measuring direction is determined, wherein the first phase offset is determined for a first vibration mode of the side wall (9).