Flow Meter Vortical Structure Analysis for Multiphase Flow

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Solution Overview

Problem

Existing flow meters are limited in providing accurate volumetric flow information for multiphase fluid flows, as they require additional compositional definitions to determine individual phase flow rates, whereas the proposed apparatus uses sensor signals and processing units to distinguish single phase from multiphase flows without such definitions.

Innovation Solution

The apparatus employs an array of sensors to detect vortical structures in fluid flows, generating k-ω plots and shape factor parameters to determine gas-liquid ratios within the flow, using signal processing techniques like array processing and ultrasonic sensors to differentiate between single and multiphase flows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If prior art flow meters use compositional definition to determine gas-liquid ratio, then individual phase flow rates can be determined, but the device complexity and requirement for additional information increase

Engineering Contradiction:
Improveindividual phase flow rate determinationVSAvoidcompositional definition requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the requirement for compositional definitions by using a different measurement approach. Instead of relying on pre-defined compositional data, the system uses sensor arrays and signal processing to directly measure phase distribution and flow characteristics, thereby determining individual phase flow rates without the complicating requirement for compositional input

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces sensor arrays and signal processing algorithms as intermediaries between the multiphase flow and the measurement output. These intermediaries process the raw sensor data to extract phase-specific information, acting as a mediator that translates complex multiphase flow characteristics into usable flow rate measurements without requiring compositional definitions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If flow meters are designed for single phase flows, then measurement simplicity is maintained, but the adaptability to multiphase flows is reduced

Engineering Contradiction:
Improvemeasurement simplicityVSAvoidmultiphase flow capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements a universal measurement system that can handle both single-phase and multiphase flows using the same sensor array and processing methodology. The system automatically adapts to different flow types by analyzing the sensor signal characteristics, maintaining ease of operation while gaining versatility to measure various phase combinations without requiring different measurement approaches

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs dynamic signal processing that adapts to the actual flow conditions in real-time. The processing algorithms dynamically adjust based on the detected flow characteristics, allowing the system to maintain simple operation for single-phase flows while automatically becoming capable of multiphase measurement when such conditions are detected, without pre-programming for specific scenarios

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the accurate determination of gas-liquid ratios and individual phase flow rates within multiphase flows without needing compositional definitions, enhancing the capability of flow meters to handle complex fluid mixtures.

Implementation Method 1

produce sensor signals indicative of the presence of vortical structures convecting with the fluid flow

Methodology Applied
Scientific EffectVortical structures convection: Convection

Data Source

PatentEP3329221B1Apparatus for distinguishing single phase fluid flows from multiphase fluid flows
Publication Date: 2021.04.28 EXPRO METERS INC
  • EP3329221B1 patent drawingFigure 1
  • EP3329221B1 patent drawingFigure 2
  • EP3329221B1 patent drawingFigure 3

AI summary

An apparatus and method for sensing a fluid flow passing within a pipe, which fluid flow comprises at least a first fluid phase. The apparatus includes a flow meter having an array of sensors and at least one processing unit, which flow meter is adapted to sense the fluid flow passing within the pipe as it travels past the array of sensors and produce signals indicative of the presence of vortical structures convecting with the fluid flow. The at least one processing unit is adapted to: (a) produce a k-ϖ plot using the signals indicative of the presence of vortical structures convecting with the fluid flow, and determine a k-ϖ plot quality parameter that indicates the presence or absence of a second fluid phase within a fluid flow passing within a pipe; or (b) determine a shape factor parameter indicative of a presence or absence of a second fluid phase within a fluid flow passing within a pipe; or (c) both (a) and (b).