Flow Path Structure for Swirling Flow and Uniform Mixing

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Solution Overview

Problem

Existing flow path structures experience a decrease in mixing efficiency and uniformity when a flow is generated in the direction opposite to the main flow, leading to the formation of vortices and reduced mixing effectiveness.

Innovation Solution

A flow path structure design that includes a first flow path group connected to a second group via a branch portion and a second group connected to a third group via a merging portion, with specific opening area ratios and shapes to minimize reverse flow vortices, promoting a swirling flow for enhanced mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a flow path structure is designed to generate vortices for improved mixing, then mixing efficiency is improved, but reverse flow vortices decrease mixing uniformity

Engineering Contradiction:
Improvemixing efficiencyVSAvoidmixing uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The flow path structure is divided into multiple flow path groups (first, second, and third flow path groups) with different configurations. Each group processes fluid in a segmented manner, allowing the system to generate beneficial vortices in some groups while suppressing reverse flow vortices in others, thereby achieving both high mixing efficiency and uniformity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different flow path groups are designed with different local characteristics - the first flow path group has a configuration optimized for generating vortices to enhance mixing efficiency, while the second flow path group has a configuration optimized for suppressing reverse flow vortices to ensure mixing uniformity. This local differentiation allows simultaneous achievement of both mixing efficiency and uniformity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design suppresses reverse flow vortices and enhances mixing efficiency and uniformity by generating a swirling flow, resulting in improved fluid mixing and dilution.

Implementation Method 1

mixing efficiency can be improved by generating a vortex in the flow path

Methodology Applied
Scientific EffectVortex: Vortex Ring

Data Source

PatentUS20250235834A1Flow path structure, flow path structure unit, and method for producing lipid particle
Publication Date: 2025.07.24 KK TOSHIBA
  • US20250235834A1 patent drawing
  • US20250235834A1 patent drawing
  • US20250235834A1 patent drawing

AI summary

A flow path structure according to an embodiment includes three groups of flow paths connected by branch and merging portions. The first group connects to the second group via a branch portion, and the second group connects to the third group via a merging portion. The branch portion has openings on both the first and second group sides, while the merging portion has openings on both the second and third group sides. If the first group has N flow paths and the second group has M flow paths (where M is N or more), the total opening area of the second group's branch openings is at most M/N times that of the first group's branch openings. Additionally, at least one merging opening in the second group is equal to or smaller than at least one merging opening in the third group.