Flow Rate Measuring Device Guided Wave Frequency Optimization

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Solution Overview

Problem

Existing flow rate measuring devices using ultrasound face challenges such as difficulty in optimizing frequency due to variations in piezoelectric elements and pipes, simultaneous detection of multiple frequencies leading to beat generation, and reduced sensitivity with pipe diameter changes, affecting measurement accuracy.

Innovation Solution

Optimizing the frequency of ultrasound to match the peak of group velocities and using an amplification circuit with resonance circuits and amplifiers to reduce frequency overlap, along with a tapered flow path design to increase energy injection and sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the frequency of ultrasound transmission element is set to match a peak of group velocities, then measurement precision is improved, but it becomes difficult to maintain frequency agreement due to variations in piezoelectric elements and pipes

Engineering Contradiction:
Improveflow velocity measurement precisionVSAvoidfrequency agreement stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the approach from fixing the ultrasound frequency to a specific value to dynamically determining the optimal frequency based on the actual pipe and fluid characteristics. The system measures the propagation velocity of guided waves at multiple frequencies and identifies the peak, then uses this measured peak frequency for flow velocity calculations, adapting to variations in piezoelectric elements and pipes.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a broad frequency range is used for ultrasound transmission, then ease of operation is improved, but multiple frequencies are detected simultaneously causing beat generation and reducing measurement accuracy

Engineering Contradiction:
Improveultrasound transmission simplicityVSAvoidflow velocity measurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent performs a preliminary measurement of the propagation velocity of guided waves across a frequency range before the actual flow velocity measurement. This preliminary action identifies the peak frequency specific to the pipe and fluid combination, which is then used as the basis for accurate flow velocity measurement, preventing beat generation from multiple frequencies.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the pipe diameter is increased, then ease of manufacture is improved, but the flow velocity sensitivity decreases

Engineering Contradiction:
Improvepipe manufacturing easeVSAvoidflow velocity sensitivity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the measurement approach from relying on fixed theoretical models to empirically determining the propagation velocity characteristics for each specific pipe and fluid combination. By measuring the actual peak frequency and propagation velocity characteristics, the system maintains flow velocity sensitivity across different pipe diameters, overcoming the limitation of theoretical models.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise measurement of flow velocity by isolating the frequency of guided waves, reducing multi-frequency detection, and enhancing sensitivity by increasing energy injection and reception, thereby improving measurement accuracy.

Implementation Method 1

a change in the flow velocity of the fluid affects the propagation velocity of the guided waves propagating through the pipe

Methodology Applied
Scientific EffectGuided waves: Ultrasonic Vibration

Implementation Method 2

propagating ultrasound into a fluid flowing through a tube path, obtaining the velocity of the fluid from the difference between the velocity of ultrasound propagation

Methodology Applied
Scientific EffectUltrasound propagation: Sound

Implementation Method 3

obtaining the flow velocity of the fluid from the propagation time difference between a propagation time T1 and a propagation time T2

Methodology Applied
Scientific EffectTime of flight measurement: Time of Flight

Implementation Method 4

an amplification circuit, in which a resonance circuit, an amplifier, a resonance circuit, and an amplifier are sequentially arranged

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP2508850B1Flow rate measuring device
Publication Date: 2020.04.01 ATSUDEN
  • EP2508850B1 patent drawingFigure 1
  • EP2508850B1 patent drawingFigure 2
  • EP2508850B1 patent drawingFigure 3

AI summary

[Problem] A flow rate measuring device in which guided waves are used, wherein the frequency of ultrasound is optimized; and energy injected from ultrasound transmission/reception elements is increased and the flow velocity sensitivity is raised; whereby the measurement accuracy is improved. [Solution] A frequency of an isolated peak of group velocities of guided waves, from among a plurality of peaks of group velocities of guided waves, and a resonance frequency of the ultrasound transmission element/reception element are set to agree; and the semi-amplitude of a power spectrum of ultrasound excited/received by the ultrasound transmission element/reception element is set to a value that does not overlap with another peak of group velocities.