Flow Restrictor Plate with Segmented Passages for Medical Infusion
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Solution Overview
Problem
Conventional flow restriction devices, particularly capillary tube restrictors, are difficult and expensive to manufacture, prone to clogging, and challenging to produce with precise flow rates due to machining tolerances and material limitations, especially at smaller diameters.
Innovation Solution
A flow restrictor device with a housing having inlet and outlet, featuring opposed restriction surfaces with defined fluid flow passages in a geometric pattern, which can be made from various materials and configured for precise flow control, reducing manufacturing costs and clogging issues, and allowing for easy integration into medical infusion systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If capillary tube restrictors are used to regulate fluid flow, then flow rate control is achieved, but manufacturing cost increases and manufacturing complexity increases
Solution Approach 1:
The flow restrictor is segmented into multiple discrete flow passages formed in a plate structure. This segmentation allows each passage to be independently sized and positioned, enabling precise flow rate control through geometric design rather than expensive precision machining of a single capillary tube. The plate can be manufactured using lower-cost processes like punching, drilling, or molding.
Solution Approach 2:
Instead of relying on a single complex capillary tube geometry, the invention uses multiple simplified flow passage copies in a plate. Each passage is a simplified geometric feature that can be easily manufactured, and the collective effect of multiple passages achieves the desired flow regulation. This copying approach replaces a single complex precision component with multiple simple, replicable features.
2Manufacturing precision
If capillary tube restrictors are used to regulate fluid flow, then flow rate control is achieved, but device complexity increases
Solution Approach 1:
The flow restrictor function is merged with a plate structure that can serve multiple purposes. The plate can be part of the pump housing, a mounting structure, or another component in the system. By combining the flow restriction function with an existing structural element, the overall device complexity is reduced while maintaining precise flow control through the geometric design of flow passages in the plate.
3Manufacturing precision
If smaller diameter tubes are used to achieve decreased flow rates, then flow rate precision is improved, but reliability worsens due to particulate clogging
Solution Approach 1:
The invention transitions from controlling flow rate through tube diameter (one-dimensional approach) to controlling flow rate through passage geometry in a plate (two-dimensional approach). Flow passages can be narrow slits, holes, or complex shapes whose effective flow area is controlled by the plate thickness and passage cross-section. This dimensional change allows precise flow control without using extremely small diameters that are prone to clogging.
Solution Approach 2:
The plate structure acts as a thin film or barrier with controlled flow passages through it. This thin film approach allows for very precise flow restriction through the geometry of passages in the plate, while the passages can be designed with adequate dimensions to resist clogging. The plate can be made thin to minimize pressure drop while maintaining flow control precision through carefully designed passage geometry.
Data Source
Figure 1A~2
Figure 1B~1C
Figure 3A~3C
AI summary
A medical apparatus for flow restrictor includes a housing (40) having an inlet (44) and an outlet (48), and a fluid flow path (74) defined through the housing between the inlet and outlet At least one pair of opposed restriction surfaces (66a,66b) are provided in contact with each other within the housing between the inlet and outlet The restriction surfaces are disposed in the flow path such that fluid delivered to the inlet passes between the opposed restriction surfaces prior to flowing out the outlet At least one of the restriction surfaces comprises a pattern of fluid passages (62) formed into the surface, the passages having a size and shape and cooperating with the opposed restriction surface such that a desired flow rate of fluid is achieved through the restrictor.