Flow Sensor Assembly with One-Way Valve for High-Frequency Ventilation

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Solution Overview

Problem

High-frequency jet ventilation systems face inaccuracies in flow rate measurement and triggering of alarms due to the nature of rapid pulses delivered, leading to inaccurate therapeutic gas dosing when used with inhaled therapeutic gases like nitric oxide.

Innovation Solution

A flow sensor assembly with a one-way flow valve disposed downstream of the sensor outlet, featuring inner diameters of the valve inlet and outlet greater than or equal to those of the sensor inlet and outlet, prevents backflow and improves flow rate measurement accuracy, reducing dose fluctuations and alarm frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a small barbed check valve is disposed directly upstream of the humidifier, then the system structure is simple, but flow rate measurement accuracy deteriorates and dose fluctuations increase

Engineering Contradiction:
Improvesystem structureVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

A flow sensor assembly with a single interior chamber is introduced as an intermediary component between the check valve and the humidifier. This assembly integrates the flow sensor, check valve, and humidifier into a unified structure where the sensor chamber provides a stable environment for accurate flow measurement during high-frequency jet ventilation pulses

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flow sensor, check valve, and humidifier are merged into a single integrated flow sensor assembly with one interior chamber. This combination eliminates the need for separate components and connections, reducing structural complexity while improving flow measurement accuracy by providing a unified sensing environment

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the check valve is moved closer to the flow sensor, then the valve is positioned more optimally, but flow rate alarms still occur and dosing accuracy deteriorates

Engineering Contradiction:
Improvevalve positioningVSAvoiddosing accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The flow sensor and check valve are merged into a single integrated assembly sharing one interior chamber. This integration ensures that the valve positioning is optimized within the sensor chamber environment, eliminating the reliability issues that occurred when the valve was merely moved closer to the sensor in separate components

Inventive Principle:
Principle #5Merging (Combining)

3Extent of automation

If a flow sensor is inserted into the respiratory circuit to measure flow rate for therapeutic gas dosing, then therapeutic gas dosing can be controlled, but flow rate measurement becomes inaccurate or undetected due to high-frequency pulses

Engineering Contradiction:
Improvetherapeutic gas dosing controlVSAvoidflow rate detection accuracy
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The flow sensor is merged with the check valve and humidifier into a single integrated assembly. This integration ensures that the sensor operates within a stable chamber environment that is optimized for high-frequency pulse detection, maintaining automated dosing control while improving measurement precision

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy of flow rate measurements and reduces therapeutic gas delivery device alarms, ensuring precise dosing and stable operation during high-frequency jet ventilation.

Implementation Method 1

The flow sensor assembly further includes a one-way flow valve disposed downstream of the sensor gas outlet in the flow sensor assembly. The one-way flow valve includes a valve gas inlet and a valve gas outlet.

Methodology Applied
Scientific EffectOne-way flow valve mechanism: Valve

Implementation Method 2

The flow sensor assembly includes a flow sensor connected with the therapeutic gas delivery device and configured to measure a flow rate of the breathing gas from the high-frequency ventilator.

Methodology Applied
Scientific EffectFlow sensing:

Data Source

PatentUS20230364367A1System and method for improved flow detection during high frequency ventilation
Publication Date: 2023.11.16 PRAXAIR TECH INC
  • US20230364367A1 patent drawing
  • US20230364367A1 patent drawing
  • US20230364367A1 patent drawing

AI summary

A gas delivery system and method are provided that include a therapeutic gas delivery device, and a high-frequency ventilator delivering a breathing gas to a respiratory circuit. The therapeutic gas delivery system also includes a flow sensor assembly having a single interior chamber. The flow sensor assembly includes a flow sensor connected with the therapeutic gas delivery device and configured to measure a flow rate of the breathing gas. The flow sensor has a sensor gas inlet and a sensor gas outlet. The flow sensor assembly further includes a one-way flow valve disposed downstream of the sensor gas outlet. The one-way flow valve includes a valve gas inlet and a valve gas outlet. Inner diameters of the valve gas inlet and the valve gas outlet are greater than or equal to an inner diameter of at least one of the sensor gas inlet and the sensor gas outlet.