Flow Sensor Package Support Structure for Stable Passage Geometry

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Solution Overview

Problem

The flow rate measurement device in existing technologies is prone to variations in detection accuracy due to an unstable posture of the chip package relative to the board, which can cause changes in passage size and affect measurement precision.

Innovation Solution

The device incorporates a resin package with protrusions projecting from the leading end portion to stabilize the chip package's posture on the circuit board, preventing inclination and maintaining consistent passage size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the chip package is fixed to the board through soldering in a cantilever state, then the device structure is simple and easy to manufacture, but the posture of the chip package becomes unstable and inclination occurs

Engineering Contradiction:
Improveease of manufactureVSAvoidposture stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The support structure is segmented into multiple protrusions (first protrusion at the base end portion and second protrusion at the leading end portion) that are separately formed on the board. This segmentation allows each protrusion to independently support a specific portion of the chip package, distributing the support function and preventing rotational inclination while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the chip package is fixed by soldering with a posture further inclined relative to the board, then the device structure is simple, but the size of the passage changes and flow rate detection accuracy varies

Engineering Contradiction:
Improvedevice complexityVSAvoidflow rate detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The protrusions are preliminarily formed on the board at predetermined positions before the chip package is mounted. The first protrusion is positioned to support the base end portion and the second protrusion is positioned to support the leading end portion, establishing a predetermined support arrangement that pre-prevents inclination and ensures accurate passage dimensions for flow rate detection.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4060294B1Flow rate measurement device
Publication Date: 2026.02.25 ASTEMO LTD
  • EP4060294B1 patent drawingFigure 1
  • EP4060294B1 patent drawingFigure 2
  • EP4060294B1 patent drawingFigure 3

AI summary

The objective of the present invention is to obtain a flow rate measurement device capable of reducing variations in the flow rate detection accuracy by suppressing the inclination of a chip package relative to a circuit board. A flow rate measurement device 20 of the present invention includes a chip package 310 having a flow rate sensor 311 and a passage wall 314 formed therein, and a circuit board 300 on which the chip package 310 is mounted, in which the chip package 310 is mounted such that the flow rate sensor 311 faces a portion of the circuit board 300 and a portion of the passage wall 314 as a resin portion of the chip package 310 contacts the circuit board 300.