Integrated Flow Stop Assembly for Infusion Pumps

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Solution Overview

Problem

The existing flow stop assemblies for portable infusion pumps, which consist of multiple components, complicate manufacturing and increase costs due to the need for assembly, making it difficult to reduce the number of components and improve production efficiency.

Innovation Solution

A flow stop assembly with a tube receiving portion and a tube pressing portion coupled via a hinge, allowing rotational displacement, which reduces the number of components by integrating functions such as blocking and releasing mechanisms into a single member, thereby simplifying assembly and reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flow stop assembly consists of multiple components (flow stop blocking arch and flow stop arm), then the blocking function is achieved, but the manufacturing cost increases and production efficiency decreases due to assembly requirements

Engineering Contradiction:
Improveblocking functionVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent integrates the flow stop blocking arch and flow stop arm into a single integrated flow stop assembly. This merging of previously separate components eliminates the need for assembly operations, thereby improving production efficiency while maintaining the blocking function through the unified structure's ability to clamp the infusion tube

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the flow stop assembly consists of multiple components, then the blocking function is achieved, but the manufacturing cost increases due to multiple components requiring assembly

Engineering Contradiction:
Improveblocking functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple components (flow stop blocking arch and flow stop arm) into a single integrated flow stop assembly. This reduces manufacturing cost by eliminating assembly operations and associated labor, while the integrated structure maintains the blocking function through its unified clamping mechanism

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the flow stop assembly consists of multiple components, then the blocking function is achieved, but assembly errors increase and assembly complexity increases

Engineering Contradiction:
Improveblocking functionVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple components into a single flow stop assembly, thereby eliminating assembly steps and reducing assembly complexity. The unified structure prevents assembly errors while maintaining the blocking function through its integrated clamping design

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated design reduces the number of components, simplifies assembly, and lowers manufacturing costs while maintaining effective blocking and releasing functions for the infusion tube, enhancing production efficiency and reducing the risk of assembly errors.

Implementation Method 1

a tube pressing portion coupled to the tube receiving portion via a hinge and rotationally displaceable with respect to the tube receiving portion with the hinge as an axis

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Data Source

PatentUS20230256164A1Flow stop assembly, pressure plate, infusion cartridge and infusion cartridge assembly method
Publication Date: 2023.08.17 TERUMO KK
  • US20230256164A1 patent drawing
  • US20230256164A1 patent drawing
  • US20230256164A1 patent drawing

AI summary

A flow stop assembly is attachable to an infusion pump and includes: a tube receiving portion comprising a fixing portion configured to be fixed to the infusion pump; and a tube pressing portion coupled to the tube receiving portion via a hinge and rotationally displaceable with respect to the tube receiving portion around a rotation axis. The fixing portion is fixable to the infusion pump in a state in which an infusion tube is inserted between the tube receiving portion and the tube pressing portion.