Flow-Through Firearm Suppressor Assembly for Heat and Sound Control

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Solution Overview

Problem

Conventional firearm suppressors often face challenges in effectively managing heat and sound reduction while maintaining reliability and manufacturability, particularly for non-sealed configurations that allow propellant gases to flow through.

Innovation Solution

A modular suppressor assembly with a rear mount, rear cap, baffles, and a front cap, featuring a flow-through design with adjustable exit holes and baffles optimized for gas flow, manufactured using additive manufacturing techniques, allowing for customizable gas flow paths and improved heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional suppressor designs are used, then sound reduction is achieved, but heat management effectiveness deteriorates

Engineering Contradiction:
Improvesound reductionVSAvoidheat management
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The suppressor is divided into multiple modular sections (front section, middle section, rear section) that can be independently configured. Each section contains specific数量的 baffles and cooling features, allowing optimization of heat dissipation while maintaining sound reduction across different calibration scenarios.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the suppressor have different baffle configurations, hole patterns, and cooling feature densities tailored to local thermal and acoustic requirements. The front section handles high-temperature gases differently than the rear section, optimizing both heat management and sound reduction locally.

Inventive Principle:
Principle #3Local quality

2Temperature

If non-sealed configurations are used, then heat dissipation is improved, but firearm reliability deteriorates

Engineering Contradiction:
Improveheat dissipationVSAvoidfirearm reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The suppressor incorporates adjustable parameters including baffle positioning, hole size and distribution, and cooling feature geometry that can be optimized for different firearm calibers and operating conditions. This allows tuning of gas flow characteristics to maintain reliability while achieving effective heat dissipation.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If modular design with adjustable components is implemented, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suppressor is divided into modular sections (front section, middle section, rear section) that can be independently configured. Each section contains specific数量的 baffles and cooling features, allowing optimization of heat dissipation while maintaining sound reduction across different calibration scenarios.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular sections are designed with standardized interfaces and configurable elements that can be arranged in multiple valid configurations. The same basic module can serve different functions depending on its position and configuration, reducing the need for entirely different components for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances sound and heat reduction, maintains firearm reliability, and facilitates easy maintenance, while accommodating various firearm calibers and configurations.

Implementation Method 1

causing the propellant gases to expel energy via turbulent flow before exiting the suppressor

Methodology Applied
Scientific EffectTurbulent flow: Turbulence

Implementation Method 2

absorbing some of the heat from the propellant gases

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Data Source

PatentUS12487045B2Firearm suppressor
Publication Date: 2025.12.02 ARGOS ORDNANCE INC
  • US12487045B2 patent drawing
  • US12487045B2 patent drawing
  • US12487045B2 patent drawing

AI summary

A suppressor assembly for a firearm includes a rear mount, a rear cap, at least one baffle on a forward side of the rear cap, and a front cap on a forward side of the at least one baffle. The rear mount includes an inner bore, a rear attachment interface, and a forward attachment interface. The rear cap is attached to the rear mount through the forward attachment interface. The rear attachment interface connects the suppressor assembly to the firearm. The front cap includes a plurality of exit holes that allow propellant gases to exit the suppressor assembly through the front cap.