Flowcell Grating Waveguide Light Coupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing analytical processes for sample analysis, such as DNA sequencing, face inefficiencies due to inadequate light illumination and potential sample degradation, particularly when a significant portion of illuminating light does not reach the sample or inadvertently impinges on other parts of the sample.

Innovation Solution

A flowcell architecture is developed, featuring a core layer with a higher refractive index than the substrate and nanowell layer, coupled with a grating to efficiently couple light into the core layer, thereby optimizing light utilization and reducing sample degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional illumination methods are used, then the system is simple to implement, but a significant portion of illuminating light does not reach the sample resulting in low detection efficiency

Engineering Contradiction:
Improvedetection efficiencyVSAvoidlight loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent introduces a grating structure that transforms the illumination from conventional direct lighting to a dimensionally controlled evanescent wave field. The grating couples incident light into the waveguide, creating an evanescent field that extends into the sample region, thereby achieving efficient light-sample interaction without direct illumination of the entire sample area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a waveguide as an intermediary between the light source and the sample. The waveguide core layer with higher refractive index acts as a mediator that guides and confines the evanescent field, enabling efficient energy transfer to the sample while preventing light from reaching unwanted areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If conventional illumination methods are used, then the illumination setup is simple, but illuminating light inadvertently impinges on other parts of the sample causing sample degradation

Engineering Contradiction:
Improvesample degradationVSAvoidflowcell structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a localized evanescent field only in the immediate vicinity of the waveguide surface where the sample is positioned. This localized illumination ensures that only the relevant sample regions are exposed to light, preventing degradation of other sample areas while maintaining simple operational procedures.

Inventive Principle:
Principle #3Local quality

3Use of energy by moving object

If a core layer with higher refractive index is introduced to improve light coupling, then light utilization efficiency increases, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent utilizes parameter changes by selecting materials with specific refractive index properties. The core layer is designed with a refractive index higher than both the substrate and the surrounding medium, creating the necessary conditions for total internal reflection and evanescent field generation. This parameter optimization enables efficient light coupling while using standard fabrication techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enhances the efficiency of light utilization for sample excitation, reduces background noise, and minimizes sample degradation, leading to improved analysis outcomes in genetic sequencing and other sample analysis processes.

Implementation Method 1

forming a grating to couple light to the core layer

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

the core layer having a higher refractive index than the substrate and the nanowell layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250076754A1Manufacturing a flowcell with a planar waveguide
Publication Date: 2025.03.06 ILLUMINA INC
  • US20250076754A1 patent drawing
  • US20250076754A1 patent drawing
  • US20250076754A1 patent drawing

AI summary

Provided in one example is a method of manufacturing a flowcell that includes: forming a core layer, the core layer disposed between a substrate and a nanowell layer, the nanowell layer having nanowells to receive a sample, the core layer having a higher refractive index than the substrate and the nanowell layer; and forming a grating to couple light to the core layer.