Flueless Fireplace Wick and Matrix Design to Reduce Deflagration Risk

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Solution Overview

Problem

Existing fireplaces, including open and closed designs, face challenges such as limited heating efficiency, safety concerns due to wear parts, and the inability to generate long-lasting, one-piece flames without risking deflagration or explosion, especially when using fuels like ethanol or methanol, and they often require a chimney connection which is not feasible in all settings.

Innovation Solution

A vent-free chimney system utilizing a stainless steel pan with a wick system comprising fiber cords or glass fiber tape, which transports bio-alcohol or fuel gel to a ceramic or glass fiber mat, allowing for controlled, safe, and efficient burning with a long duration, producing a one-piece flame that burns calmly and quietly, without the need for a chimney connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flueless fireplaces with fuel gel or bio-alcohol are used to eliminate chimney requirements, then ease of installation and adaptability improve, but safety deteriorates due to deflagration risks from uncontrolled combustion and wear parts

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidsafety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The combustion system is segmented into multiple independent burners arranged in a matrix pattern, where each burner operates independently with its own fuel supply channel. This segmentation prevents uncontrolled combustion spread and eliminates the need for wear parts while maintaining safety

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A ceramic matrix structure serves as an intermediary between the fuel reservoir and the combustion zone, providing controlled fuel delivery through porous channels while preventing direct contact between bulk fuel and ignition sources, thus eliminating deflagration risks

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If traditional wick systems are used to transport fuel, then ease of manufacture improves, but reliability deteriorates due to limited burning time and soot production

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidburning duration
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system employs a ceramic matrix with controlled porosity to replace traditional wicks, enabling continuous fuel transport through capillary action without combustion of the transport medium itself, thereby extending burning time and eliminating soot production while maintaining manufacturing simplicity

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The burner system combines ceramic matrix material with fuel-resistant coating and metal mounting components to create a composite structure that prevents fuel degradation and extends operational life without complicating manufacturing

Inventive Principle:
Principle #40Composite materials

3Area of stationary object

If multiple separate flames are generated to achieve wide fire coverage, then area coverage improves, but reliability deteriorates due to increased deflagration risk and fire protection concerns

Engineering Contradiction:
Improvefire coverage areaVSAvoidsafety
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

Multiple individual flame sources are merged into a unified combustion front through the matrix structure, creating a single controlled burning zone that covers large areas while maintaining uniform temperature distribution and preventing localized hot spots that could cause deflagration

Inventive Principle:
Principle #5Merging (Combining)

4Duration of action of moving object

If fuel is burned directly in the fuel tank to extend burning time, then duration of action improves, but safety deteriorates due to high temperatures causing deflagration risk after extinguishment

Engineering Contradiction:
Improveburning timeVSAvoidsafety
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The combustion process is extracted from the fuel storage tank and relocated to a separate ceramic matrix burner assembly, allowing extended burning time through continuous fuel delivery while keeping the fuel reservoir at safe temperatures and eliminating post-extinguishment deflagration risks

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures a high level of safety and efficiency by preventing deflagration risks, allowing for immediate re-ignition, and providing a realistic flame pattern with low temperature generation, making it suitable for various installations without the need for a smoke outlet, and can be easily transported and scaled.

Implementation Method 1

the fiber cords or the glass fiber tape are able to transport the fuel, for example alcohol, in such a way that at the place where the fuel is ignited

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

an essentially soot-free flame is produced, which enables the fire agent to burn safely and effectively

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentEP2129968B1Flueless fireplace for soot-free burning of fuel to create a wall shaped flame
Publication Date: 2017.10.18 KAMINFAB SCHUMANN & HAUSMANN
  • EP2129968B1 patent drawing
  • EP2129968B1 patent drawing
  • EP2129968B1 patent drawing

AI summary

The invention relates to an unvented chimney for outgassing a flaming agent or combustible (=burning agent) without causing deflagration, a kit for producing said chimney, and the use of said chimney for generating monolithic fire barriers.