Fluid-Assisted Thermoelectric PCB Thermal Management

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Solution Overview

Problem

Traditional cooling methods, such as fans and heat sinks, are ineffective for integrated circuits in areas with limited airflow, necessitating an alternative thermal management solution for automotive electronics.

Innovation Solution

A fluid-assisted thermoelectric cooling system that converts thermal energy into electrical energy using the Seebeck effect, employing a sealed fluid circuit with thermal transfer fluid and Seebeck effect thermoelectric junctions to facilitate thermal energy transfer via electrical conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional cooling methods (fan and heat sink) are used, then cooling effectiveness is achieved in areas with substantial airflow, but cooling is ineffective in areas with limited airflow

Engineering Contradiction:
Improvecooling effectivenessVSAvoidapplicability to limited airflow areas
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical convection-based cooling system (fan and heat sink) with a thermoelectric cooling system that uses electrical conduction and phase change of thermal transfer fluid. This substitution enables effective cooling in areas with limited airflow by eliminating dependence on air convection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a liquid-based thermal transfer fluid system to replace air-based convection cooling. The fluid circulates through channels adjacent to the electronic component, absorbing heat through conduction and convection within the liquid phase, then transports it to a radiator for dissipation, enabling effective cooling independent of ambient airflow conditions.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If liquid cooling with pumps and radiators is used, then thermal energy can be transported from high temperature area, but system complexity increases

Engineering Contradiction:
Improvethermal energy transport capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs a thermoelectric cooler that simultaneously performs two functions: cooling the electronic component and generating electrical energy from the temperature difference. This self-service approach eliminates the need for separate cooling systems and reduces overall system complexity while maintaining effective thermal management.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The thermoelectric cooling system serves multiple purposes: it cools the electronic component, transports thermal energy to the radiator, and generates electrical energy through the Seebeck effect. This multi-functionality reduces the need for additional components and simplifies the overall system architecture compared to traditional liquid cooling systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively cools integrated circuits by circulating thermal transfer fluid and converting heat into electrical energy, maintaining the component at a stable temperature despite limited airflow conditions.

Implementation Method 1

At least one Seebeck effect thermoelectric junction converts heat into electrical energy

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Implementation Method 2

Heat from the electronic component is transferred to the thermal transfer fluid

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The thermal transfer fluid is circulated within the sealed fluid circuit

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The invention may exploit the latent heat of evaporation of thermal transfer fluid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20240334651A1Fluid Assisted Thermoelectric PCB Thermal Management System
Publication Date: 2024.10.03 PANASONIC AUTOMOTIVE SYSTEMS AMERICA LLC
  • US20240334651A1 patent drawing
  • US20240334651A1 patent drawing

AI summary

A cooling system for electronics includes an electronic component to be cooled, a first chamber containing the electronic component, means for converting heat into electrical energy, a second chamber containing the converting means, a first conduit fluidly interconnecting the first chamber and the second chamber, a second conduit fluidly interconnecting the first chamber and the second chamber such that the first chamber, the second chamber, the first conduit and the second conduit form a fluid circuit. Thermal transfer fluid is disposed in the fluid circuit, wherein the fluid circuit circulates the thermal transfer fluid therein.