Fluid Transfer Connector Cleaning Layout to Prevent Fluid Contamination

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Solution Overview

Problem

Existing fluid transfer connectors in semiconductor manufacturing risk contaminating liquid chemicals with cleaning liquids due to improper placement of injection ports, leading to mixing with the intended fluid during connection.

Innovation Solution

A fluid transfer connector design featuring a plug with a cleaning liquid supply hole positioned opposite to the sealing member, preventing leakage into the fluid channel, and an inclined cleaning liquid supply hole to effectively direct cleaning liquids away from the fluid transfer path, along with a separate gas supply hole for enhanced purging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the injection port is located closer to the socket for effective cleaning, then the cleaning liquid can reach the connection area, but the cleaning liquid may be led into the cleaning chamber and mixed into the liquid chemical, contaminating the fluid

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidfluid contamination
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention divides the cleaning liquid supply path into separate zones by providing multiple injection ports at different locations. One injection port supplies cleaning liquid to the cleaning chamber while another supplies to the plug body housing part, preventing cross-contamination between the cleaning area and fluid transfer area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sealing member acts as an intermediary barrier between the cleaning liquid supply and the fluid channel. By positioning the cleaning liquid supply hole at a location where cleaning liquid flows away from the sealing member rather than toward it, the sealing member prevents cleaning liquid from penetrating into the fluid transfer path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the cleaning liquid supply hole is positioned to clean the plug body housing part, then the connector interior can be effectively cleaned, but cleaning liquid may leak and mix with the transferred fluid

Engineering Contradiction:
Improveconnector cleaningVSAvoidfluid transfer integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Instead of positioning the cleaning liquid supply hole to flow toward the plug body distal end (which would risk contamination), the invention inverts the flow direction by positioning it to flow away from the sealing member. This reverse positioning ensures cleaning liquid is directed toward safe drainage paths rather than toward the fluid interface.

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If a single injection port is used for cleaning, then the device structure is simple, but the cleaning liquid cannot be effectively directed away from the fluid transfer path

Engineering Contradiction:
Improveinjection port structureVSAvoidcleaning effectiveness
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The invention adds spatial dimensionality to the cleaning system by providing injection ports at multiple locations (both in the cleaning chamber and in the plug body housing part). This multi-dimensional arrangement of injection ports enables comprehensive cleaning coverage while maintaining clear separation between cleaning liquid paths and fluid transfer paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents cleaning liquid from mixing with the transferred fluid and ensures effective cleaning and purging of the connector's interior, maintaining fluid integrity during transfer operations.

Implementation Method 1

a sealing member provided in the plug body housing part, that seals an outer periphery of the plug body inserted in the socket body

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

a cleaning liquid supply hole that supplies a cleaning liquid into the plug body housing part at a position opposite to the distal end of the plug body with respect to the sealing member

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

the cleaning liquid supply hole is provided to be inclined toward the distal end side of the plug body

Methodology Applied
Scientific EffectFluid flow direction control:

Data Source

PatentUS11435022B2Fluid transfer connector
Publication Date: 2022.09.06 SURPASS IND
  • US11435022B2 patent drawing
  • US11435022B2 patent drawing
  • US11435022B2 patent drawing

AI summary

A liquid transfer connector according to the present disclosure is provided with a plug having a plug body in which a fluid channel is formed, a socket having a socket body in which a fluid channel communicating with the fluid channel is formed when the plug is connected, a plug body housing part provided in the socket body, that receives and houses a distal end of the plug body inserted therein at a time of connection, an O-ring provided in the plug body housing part, that seals an outer periphery of the plug body inserted in the socket body and a cleaning liquid supply hole that supplies a cleaning liquid into the plug body housing part at a position opposite to the distal end of the plug body with respect to the O-ring.