Fluid Connector Engagement Using Flow Pressure to Prevent Dislodgement

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Solution Overview

Problem

Medical fluid connections in medical settings, such as IV lines, often dislodge unintentionally due to unexpected forces, leading to potential patient injury, infection, and medication delays, especially during high-pressure infusions.

Innovation Solution

A fluid connector system with a first and second connector portion that form a fluid pathway, featuring an engagement mechanism with an engagement lip and flow path normal to the engagement portion, which uses fluid flow to exert a normal force and prevent unintended disconnection, allowing controlled disconnection when excessive force is applied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional engagement mechanism is used to connect fluid connectors, then the connection can be easily made and broken, but the connection becomes unintentionally dislodged when unexpected forces are applied or during high-pressure infusions

Engineering Contradiction:
Improveease of connectionVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connector body is pre-configured with a flow path that includes a portion normal to the engagement portion, creating a mechanical interlocking structure. When fluid flows through this normal portion, it generates a retaining force that automatically engages the connectors, preventing unintentional dislodgement before it can occur during high-pressure infusions or patient movement

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes fluid pressure (hydraulics) within the flow path to generate a retaining force. The flow path's normal portion creates pressure differential that exerts force on the engagement portion, using the fluid itself to lock the connectors together during infusion, thereby improving reliability without compromising ease of operation

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If a secure engagement mechanism is used to prevent disconnection during high-pressure infusions, then connection stability is improved, but the ability to quickly disconnect when needed is reduced

Engineering Contradiction:
Improveconnection stabilityVSAvoidease of disconnection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The engagement mechanism transitions from a static connection to a dynamic one where the retaining force is actively generated by fluid flow. When infusion pressure is present, the connection is securely locked; when fluid flow stops or reverses, the retaining force dissipates and the connectors can be easily separated. This dynamic behavior resolves the contradiction between secure engagement and quick disconnection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of engagement force from a constant mechanical latch to a variable force dependent on fluid pressure. The retaining force increases with infusion pressure to maintain connection stability, but decreases when pressure is removed to enable quick disconnection, thus resolving the contradiction through parameter variation

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the flow path is configured to exert retaining force during high-pressure infusions, then connection stability is improved, but the flow path complexity increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidflow path complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flow path serves multiple functions simultaneously: it transports fluid from the tubing opening to the mating opening and generates the retaining force through its normal portion configuration. This multi-functionality allows the same structural element to improve connection stability without adding separate complexity-retaining components, as the flow path itself creates the locking mechanism

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system securely maintains fluid connections, preventing unintended disconnection during patient movement or high-pressure infusions, while allowing controlled separation to prevent injury and facilitate reconnection, thus ensuring patient safety and efficient medication delivery.

Implementation Method 1

fluid flow through the flow path exerts a normal force on the connector housing and prevent release of the connector housing with the mating connector portion

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS12186518B2Fluid connector system
Publication Date: 2025.01.07 CAREFUSION 303 INC
  • US12186518B2 patent drawing
  • US12186518B2 patent drawing
  • US12186518B2 patent drawing

AI summary

Fluid connector systems including first and second connector portions couplable together to form a fluid pathway therethrough and can resist separation or permit separation as desired. A connector portion can include a connector housing and a cover portion. The connector housing includes a connector body and an engagement portion. The connector body defines a tubing opening and a mating opening. The connector body defines a flow path between the tubing opening and the mating opening. The engagement portion at least partially surrounds the connector body. The engagement portion defines an engagement lip extending radially toward the connector body and is configured to releasably engage the connector housing. The flow path includes at least one portion that is normal to the engagement portion. Fluid flow through the flow path exerts a normal force on the connector housing and prevent release of the connector housing with the mating connector portion.