Fluid-Cooled Antenna Assembly Thermal Feedback Control

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Solution Overview

Problem

Existing electrosurgical devices face challenges in maintaining precise temperature control during tissue ablation, as the small temperature difference between malignant and healthy cells requires careful heating patterns to avoid damaging surrounding tissue, and inadequate cooling can lead to device failure and adverse tissue effects.

Innovation Solution

An electrosurgical system with a fluid-cooled antenna assembly and a feedback control system that uses temperature sensors to regulate the flow of coolant fluid, ensuring a thermal-feedback-controlled rate of fluid flow to maintain optimal cooling and prevent tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic energy is applied to heat tissue for ablation, then malignant cells are destroyed, but healthy cells may be damaged due to temperature control difficulties

Engineering Contradiction:
Improvetumor cell destruction effectivenessVSAvoiddamage to healthy cells
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback control system that continuously monitors temperature at the antenna assembly and adjusts coolant flow rate accordingly. Temperature sensors provide real-time data to a controller that modulates the coolant flow to maintain the antenna temperature within a safe operating range, preventing both overheating of tissue and damage to healthy cells while ensuring effective tumor cell destruction

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the coolant flow rate parameter based on measured temperature conditions. By adjusting this parameter in real-time, the system optimizes the balance between delivering sufficient energy to destroy malignant cells and preventing excessive heating that would damage healthy surrounding tissue

Inventive Principle:
Principle #35Parameter changes

2Reliability

If coolant flow rate is increased to prevent device overheating, then device reliability improves, but energy delivery to tissue may be compromised

Engineering Contradiction:
Improvedevice thermal managementVSAvoidenergy delivery to tissue
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs dynamic control of coolant flow rate rather than a fixed flow rate. The system continuously adapts the coolant flow to match the actual thermal conditions and energy delivery requirements. This dynamic adjustment ensures the antenna assembly remains within safe operating temperatures while maintaining optimal energy delivery to tissue for effective ablation

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If temperature control is made more precise to protect healthy tissue, then safety improves, but system complexity increases

Engineering Contradiction:
Improveprotection of healthy cellsVSAvoidtemperature control system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes a feedback control architecture where temperature sensors continuously monitor the antenna assembly temperature and provide signals to a controller. The controller processes this feedback and automatically adjusts the coolant flow rate to maintain precise temperature control. This feedback mechanism achieves accurate temperature management while keeping the control logic relatively simple and automated

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system incorporates self-regulating thermal management where the feedback control automatically adjusts coolant flow based on measured temperature conditions without requiring manual intervention. This self-service capability maintains precise temperature control for protecting healthy tissue while minimizing the operational complexity for the user

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains precise temperature control, reducing tissue damage and preventing device failure by dynamically adjusting coolant flow based on real-time temperature data, thereby enhancing the predictability of ablation procedures and ensuring safer treatment outcomes.

Implementation Method 1

fluid-cooled antenna assembly

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

temperature sensors to regulate the flow of coolant fluid

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 3

electromagnetic energy is passed through the probes into surrounding tissue

Methodology Applied
Scientific EffectElectromagnetic heating: Dielectric Heating

Data Source

PatentUS10335230B2Systems for thermal-feedback-controlled rate of fluid flow to fluid-cooled antenna assembly and methods of directing energy to tissue using same
Publication Date: 2019.07.02 COVIDIEN LP
  • US10335230B2 patent drawing
  • US10335230B2 patent drawing
  • US10335230B2 patent drawing

AI summary

A method of directing energy to tissue using a fluid-cooled antenna assembly includes the initial step of providing an energy applicator. The energy applicator includes an antenna assembly and a hub providing at least one coolant connection to the energy applicator. The method also includes the steps of providing a coolant supply system including a fluid-flow path fluidly-coupled to the hub for providing fluid flow to the energy applicator, positioning the energy applicator in tissue for the delivery of energy to tissue when the antenna assembly is energized, and providing a thermal-feedback-controlled rate of fluid flow to the antenna assembly when energized using a feedback control system operably-coupled to a flow-control device disposed in fluid communication with the fluid-flow path.