Additive Fluid Coupling Transitions to Reduce Coke Formation

The patent applies curvature by replacing abrupt rectangular transitions with curved transition sections between fluid conduits. The curved geometry gradually changes the flow direction and cross-sectional area, eliminating sharp corners that cause flow separation and turbulence. This curvature principle directly addresses the flow disturbances and coke formation issues while maintaining manufacturing feasibility through standard machining or additive manufacturing processes.

The patent merges multiple discrete conduit components into a single integrated fluid coupling body. The first and second fluid conduits are formed as integral parts of the same component, eliminating separate joints and connections. This merging approach reduces joint complexity, removes stress concentration points, while maintaining the flexibility to connect different conduit configurations through the integrated coupling structure.

The curved transition sections replace abrupt rectangular transitions, creating smooth gradual changes in flow path geometry. This curvature eliminates sharp corners where flow separation and turbulence occur, preventing the conditions necessary for coke formation. The manufacturing process remains efficient as the curved geometry can be produced through standard additive manufacturing or machining operations.

The patent incorporates flexible features within the fluid coupling structure, such as compliant transition sections or flexible membrane elements, that allow relative movement between connected conduits. This flexibility absorbs thermal expansion, vibration, and misalignment stresses, reducing stress concentration while maintaining adequate connection strength. The flexible elements prevent stress buildup that would occur with completely rigid connections.