Fluid Device Gas-Liquid Separating Filter for Leakage Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current micro-total analysis systems (μ-TAS) face challenges in efficiently managing the flow and mixing of multiple solutions within their flow paths, particularly in preventing liquid leakage while allowing gas introduction, which affects the accuracy and efficiency of sample analysis.

Innovation Solution

A fluid device with a gas-liquid separating filter integrated into the air introduction hole, allowing gas passage while preventing liquid flow, combined with a solution supply system using negative or positive pressure to move solutions from reservoirs to the flow path, ensuring precise control and minimizing leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a pump is operated to inject multiple solutions into the flow path, then the solutions are mixed and delivered efficiently, but liquid leakage may occur and pressure control becomes difficult

Engineering Contradiction:
Improvesolution delivery efficiencyVSAvoidliquid leakage prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent removes the pump from the system entirely, replacing it with a passive fluid delivery mechanism using reservoirs, flow paths, and pressure differential control. This extraction of the active pumping component eliminates the source of liquid leakage while maintaining solution delivery capability through gravitational and pressure-driven flow.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces an intermediary gas phase (air introduction hole) that mediates between the liquid reservoir and the flow path. This gas intermediary allows for pressure equalization and controlled liquid ejection without direct mechanical pumping, preventing liquid leakage while enabling efficient solution mixing and delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If air is introduced through the injection hole to move solution, then solution can be delivered without pump, but liquid may leak through the same hole

Engineering Contradiction:
Improvepump-free operationVSAvoidliquid leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention segments the fluid pathway by providing separate dedicated holes: an air introduction hole for gas flow and an injection hole for liquid ejection. This segmentation prevents liquid leakage through the air introduction hole while maintaining pump-free operation, as each hole serves its specific function without cross-contamination of fluids.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas phase introduced through the air introduction hole acts as an intermediary that pushes the liquid solution through the injection hole without direct contact between the air introduction pathway and liquid ejection pathway. This intermediary mechanism enables pump-free operation while preventing liquid leakage through the air introduction hole.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If multiple solutions are injected sequentially, then mixing occurs in the flow path, but pressure loss increases and delivery speed decreases

Engineering Contradiction:
Improvesolution mixingVSAvoidsolution delivery speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The invention performs preliminary action by pre-positioning multiple reservoirs with different solutions in the device, allowing rapid sequential injection without the need for complex pumping operations. The solutions are ready to be delivered immediately when pressure is applied, maintaining high delivery speed while achieving thorough mixing in the flow path through the sequential introduction of different solutions.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and accuracy of solution delivery and mixing within the μ-TAS, reducing pressure loss and enabling quick, reliable introduction of solutions into the flow path, thus improving the overall performance of the system.

Implementation Method 1

a gas-liquid separating filter disposed partway along a path of the air introduction hole, allowing passage of a gas flowing through the air introduction hole, and inhibiting passage of a liquid flowing through the air introduction hole

Methodology Applied
Scientific EffectGas-liquid separation: Filter (physical)

Implementation Method 2

a negative pressure applying device configured to make the inside of the flow path have a negative pressure, wherein a solution previously filled into the reservoir is moved to the flow path from the reservoir

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 3

a positive pressure applying device configured to apply a positive pressure to the reservoir via the air introduction hole, wherein the solution previously filled into the reservoir is moved to the flow path from the reservoir

Methodology Applied
Scientific EffectPositive pressure: Pressure Gradient

Data Source

PatentUS11504712B2Fluid device and fluid control system
Publication Date: 2022.11.22 NIKON CORP
  • US11504712B2 patent drawing
  • US11504712B2 patent drawing
  • US11504712B2 patent drawing

AI summary

A fluid device includes a substrate and a gas-liquid separating filter, the substrate has a flow path through which a solution flows, a reservoir, in which the solution is accommodated, connected to the flow path, an injection hole configured to connect the reservoir to the outside, and an air introduction hole branched off from the injection hole and connected to the outside, and the gas-liquid separating filter is disposed in a path of the air introduction hole, allows passage of a gas flowing through the air introduction hole, and prevents passage of a liquid flowing through the air introduction hole.