Fluid Diode Piping for Backflow Control in Sodium-Cooled Reactors

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Solution Overview

Problem

Sodium-cooled nuclear reactors face backflow issues when one electromagnetic pump fails, causing fluid to flow back into non-operational pumps, which reduces reactor power output and requires unnecessary reactor trips.

Innovation Solution

A backflow reduction pipe with a tubular section and fluid diode sections, designed to restrict backflow by creating a pressure gradient in the backflow direction without disrupting normal flow, is integrated into the electromagnetic pump assembly. The fluid diode sections have varying diameters and lengths to enhance resistance in the backflow direction, preventing fluid from reversing into inoperable pumps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic pumps are used to flow sodium fluid in a nuclear reactor, then coolant circulation is achieved, but backflow occurs when one pump fails, reducing power output

Engineering Contradiction:
Improvereactor operational reliabilityVSAvoidreactor power output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A backflow reduction pipe with fluid diode sections is introduced as an intermediary component between the heat exchanger and reactor core. This pipe includes sections with varying diameters (first section with second diameter, second section with third diameter) that create asymmetric flow resistance, allowing forward flow while blocking backflow. The intermediary structure enables the system to maintain reliability by preventing backflow into failed pumps without sacrificing the productivity of operational pumps.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If backflow restriction is implemented using traditional valves or mechanisms, then backflow is prevented, but device complexity and potential failure points increase

Engineering Contradiction:
Improvebackflow prevention reliabilityVSAvoidpump assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of using mechanical valves or complex control systems, the invention changes the geometric parameters of the pipe itself. The backflow reduction pipe features fluid diode sections with specific diameter variations (second diameter in first section, third diameter in second section) that create passive hydrodynamic resistance. This parameter-based approach prevents backflow through fluid dynamics alone, avoiding mechanical complexity while maintaining high reliability.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the pipe diameter is uniform throughout, then manufacturing is simplified, but backflow restriction effectiveness is reduced

Engineering Contradiction:
Improvepipe manufacturing simplicityVSAvoidbackflow restriction effectiveness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The backflow reduction pipe applies local quality by having different diameter sections at specific locations along the pipe length. The first section has a second diameter at its largest point, while the second section has a third diameter at its largest point, with the second diameter being larger than the third diameter. This localized geometric variation creates the necessary asymmetric flow resistance for backflow prevention while minimizing overall manufacturing complexity, as only specific sections require precision shaping rather than the entire pipe.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively restricts backflow, maintaining 75% of rated power output with three operational pumps and preventing unnecessary reactor trips, while ensuring proper coolant mixing and increasing the reactor's operational efficiency and reliability.

Implementation Method 1

designed to restrict backflow by creating a pressure gradient in the backflow direction without disrupting normal flow

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS11978565B2Piping enhancement for backflow prevention in a multiple loop, metal cooled nuclear reactor system
Publication Date: 2024.05.07 GE HITACHI NUCLEAR ENERGY AMERICAS LLC
  • US11978565B2 patent drawing
  • US11978565B2 patent drawing
  • US11978565B2 patent drawing

AI summary

A sodium-cooled nuclear reactor includes at least one electromagnetic pump assembly and a backflow reduction pipe. The backflow reduction pipe may include an inlet, an outlet, at least one tubular section having a first length and a first diameter, and at least one fluid diode section between the inlet and the outlet.