Fluid Discriminator for Subterranean Well Flow Control

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Solution Overview

Problem

Current fluid discrimination systems in subterranean wells lack the ability to effectively regulate flow based on fluid properties and compositions, leading to inefficiencies in fluid separation, prevention of formation damage, and control of injected fluids.

Innovation Solution

A fluid discrimination system that selects outlet flow paths based on the direction and properties of the fluid composition, using a structure that displaces in response to changes in fluid ratios, allowing for dynamic adjustment of resistance to flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fluid discrimination system is implemented to control fluid flow based on fluid properties, then fluid separation efficiency and formation damage prevention are improved, but device complexity increases

Engineering Contradiction:
Improvefluid separation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a movable structure that can dynamically change position in response to varying fluid compositions. This dynamic element allows the system to adapt to different fluid conditions (oil, water, gas) and automatically adjust flow paths without requiring complex control systems, thereby improving fluid separation efficiency while maintaining relatively simple device architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system utilizes changes in fluid composition parameters (such as density, viscosity, or phase) to trigger structural changes in the discrimination device. By detecting parameter changes in the fluid mixture and responding with corresponding structural adjustments, the system achieves effective fluid separation based on inherent fluid properties rather than requiring complex external control mechanisms.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a structure displaces in response to fluid composition changes to route fluids to different outlet paths, then control over injected fluids and zone selection are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecontrol over injected fluidsVSAvoidmanufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The discrimination structure serves itself by using the fluid composition itself as the actuating mechanism. The fluid mixture directly causes the structural displacement through physical interactions (such as pressure differential or density-driven movement), eliminating the need for external sensors, actuators, or complex control systems. This self-service approach enhances adaptability to different fluid conditions while reducing manufacturing precision requirements for control components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs hydraulic or pneumatic principles where fluid pressure and flow characteristics directly drive the structural displacement. By utilizing the physical properties of the fluid mixture (pressure, density, phase) to move the discrimination structure, the system achieves versatile control over fluid routing without requiring precision-manufactured mechanical control systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Adaptability or versatility

If multiple outlet flow paths are provided for different fluid compositions, then fluid discrimination capability is improved, but loss of time for fluid switching increases

Engineering Contradiction:
Improvefluid discrimination capabilityVSAvoidfluid switching time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system enables rapid fluid switching by allowing the discrimination structure to move quickly in response to fluid composition changes. The design facilitates fast structural response that rushes through the switching process, minimizing the time required to redirect fluid flow between different outlet paths. This rapid switching capability maintains high fluid discrimination capability while reducing time losses during transitions.

Inventive Principle:
Principle #21Skipping (Rushing through)

Solution Approach 2:

The discrimination structure maintains continuous operational readiness by being constantly positioned to respond to fluid composition changes. Rather than requiring reset or repositioning between switches, the system maintains a state of continuous useful action where the structure can immediately respond to changing fluid conditions, thereby minimizing switching time while preserving multi-path fluid discrimination capability.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control over fluid flow, preventing undesired fluids from entering production or injection zones, enhancing separation efficiency and minimizing formation damage.

Implementation Method 1

a change in direction of flow of fluids through a fluid discrimination system changes a resistance to the flow

Methodology Applied
Scientific EffectFlow direction dependence:

Data Source

PatentUS8967267B2Fluid discrimination for use with a subterranean well
Publication Date: 2015.03.03 HALLIBURTON ENERGY SERVICES INC
  • US8967267B2 patent drawing
  • US8967267B2 patent drawing
  • US8967267B2 patent drawing

AI summary

A fluid discrimination system can include a fluid discriminator which selects through which of multiple outlet flow paths a fluid composition flows, the selection being based on a direction of flow of the fluid composition through the discriminator, and the direction being dependent on a fluid type in the fluid composition. Another fluid discriminator can include a structure which displaces in response to a fluid composition flow, whereby an outlet flow path of the fluid composition changes in response to a change in a ratio of fluids in the fluid composition. A method of discriminating between fluids can include providing a fluid discriminator which selects through which of multiple outlet flow paths a fluid composition flows in the well, the selection being based on a direction of flow of the fluid composition through the discriminator, and the direction being dependent on a ratio of the fluids in the fluid composition.