Fluid Dispersal Cap Design for Small-Vessel Injectate Delivery

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Solution Overview

Problem

Delivering injectates to small diameter vessels is challenging due to limited vessel sizes, downstream branching, vessel branches in sequence, differing flow resistance, irregular deposition patterns, sedation requirements, vasospasm, and catheter positioning inconsistency, particularly in areas like cerebral and prostatic arteries, leading to non-target delivery and potential negative consequences.

Innovation Solution

A dispersion catheter system with a fluid dispersal cap that redirects fluid flow from the centerline to a radial direction, enhancing dispersion and reducing reflux, using a catheter shaft with a small diameter and a fluid dispersal cap attached to the tip or shaft, featuring side flow ports and internal conduits to distribute the injectate evenly along the vessel walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional catheter is used to deliver injectate to small diameter vessels, then the catheter can be positioned in the vessel, but the injectate delivery results in irregular deposition patterns and non-target delivery due to limited dispersion

Engineering Contradiction:
Improveinjectate delivery precisionVSAvoiddelivery consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The catheter tip is divided into multiple segments with separate flow channels, allowing the injectate to be delivered through multiple discrete outlets rather than a single opening. This segmentation creates multiple injection points that distribute the injectate more evenly along the vessel wall, improving deposition precision and reducing non-target delivery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the catheter tip are designed with different flow characteristics and outlet configurations to address local variations in flow resistance and vessel geometry. Each segment can be optimized for its specific location, with varying channel sizes, angles, and orientations to achieve uniform injectate distribution across different regions of the vessel.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the catheter shaft diameter is reduced to match small vessel sizes, then the catheter can access more vessels, but the injectate dispersion capability is limited due to the small opening area

Engineering Contradiction:
Improvevessel size adaptabilityVSAvoidinjectate dispersion quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The single large opening at the catheter tip is segmented into multiple smaller openings distributed across the tip surface. This allows the catheter to maintain a small overall diameter for vessel compatibility while creating multiple discrete flow outlets that collectively provide adequate dispersion area for effective injectate distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The injectate delivery is transitioned from a single-point injection to a distributed multi-point injection across the catheter tip surface. By utilizing the radial dimension of the catheter tip, the system achieves enhanced dispersion without increasing the longitudinal or cross-sectional dimensions of the catheter shaft.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the catheter is designed for precise positioning, then target accuracy is improved, but reflux flow occurs causing non-target delivery

Engineering Contradiction:
Improvecatheter positioning accuracyVSAvoidreflux flow
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The catheter tip incorporates features specifically designed to address reflux at the injection site, such as angled flow channels and optimized outlet configurations that direct injectate forward into the vessel lumen rather than allowing backward flow. These localized modifications prevent reflux without compromising the overall positioning accuracy of the catheter.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances injectate dispersion and reduces reflux flow, making interventional treatments safer and more effective by ensuring precise delivery to target anatomies, even in challenging areas like cerebral and prostatic arteries.

Implementation Method 1

the fluid dispersal cap can be configured to redirect a flow of fluid from a centerline direction to a radial direction

Methodology Applied
Scientific EffectFluid flow redirection:

Implementation Method 2

Embodiments herein include devices that can enhance dispersion of an injectate with the blood stream

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 3

Embodiments of devices herein can also reduce reflux flow

Methodology Applied
Scientific EffectReflex flow reduction:

Data Source

PatentUS20250332382A1Devices to aid targeted delivery of injectates
Publication Date: 2025.10.30 BOSTON SCIENTIFIC SCIMED INC
  • US20250332382A1 patent drawing
  • US20250332382A1 patent drawing
  • US20250332382A1 patent drawing

AI summary

Embodiments herein relate to dispersion catheter systems and related methods. In an embodiment, a dispersion catheter system for delivering injectates to small diameter vessels of a patient is included having a dispersion catheter shaft defining a lumen and a dispersion catheter tip in fluid communication with the lumen of the dispersion catheter shaft. The dispersion catheter system can also include a fluid dispersal cap, wherein the fluid dispersal cap is configured to be disposed within a path of fluid flow coming from the dispersion catheter tip. The fluid dispersal cap can have one or more internal flow conduits, side flow ports, side flow channels, and/or outflow ports. Other embodiments are also included herein.