Fluid Displacement Exercise Equipment with Hub-Mounted CVT

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Solution Overview

Problem

Conventional fluid displacement stationary exercise equipment has fixed ratios of pulleys, gears, or sprockets, leading to a non-linear relationship between energy input and turbine speed, making it challenging for novice users due to excessive difficulty and inadequate for elite athletes, limiting the practical range of users and preventing incremental performance measurement.

Innovation Solution

Integration of a Continuously Variable Transmission (CVT) between the driven displacement turbine and the driving source, allowing adjustable transmission ratios via a hub-mounted CVT with planetary spheres and Bowden cables, enabling seamless gear shifts from low to high ratios, accommodating various user intensities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed ratios of pulleys, gears or sprockets are used, then the structure is simple, but the adaptability for different user levels is poor

Engineering Contradiction:
Improveadaptability for different user levelsVSAvoidtransmission system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies a continuously variable transmission (CVT) system that dynamically adjusts the transmission ratio between the driving source and turbine, replacing fixed gear ratios with continuously adjustable pulley systems. This allows the equipment to adapt to different user fitness levels by smoothly varying resistance without requiring complex multi-gear mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the transmission ratio parameter continuously rather than in discrete steps. By varying the effective diameter of the pulleys in the CVT system, the equipment can provide a wide range of resistance levels suitable for novices, rehabilitation clients, and elite athletes, thereby improving adaptability without proportionally increasing complexity.

Inventive Principle:
Principle #35Parameter changes

2Speed

If fixed transmission ratios are used, then the device is easier to operate, but the useful cadence range is very limited

Engineering Contradiction:
Improveuseful cadence rangeVSAvoidoperation difficulty
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The CVT system enables dynamic adjustment of the transmission ratio during operation, allowing users to maintain optimal cadence across a wide speed range. The continuous variability of the transmission system ensures that the equipment remains easy to operate while expanding the useful cadence range from a compressed few RPM to a broad spectrum suitable for different exercise intensities.

Inventive Principle:
Principle #15Dynamics

3Power

If the turbine speed is increased, then the power output increases, but the input power required increases exponentially

Engineering Contradiction:
Improvepower outputVSAvoidinput power required
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent employs a CVT system that dynamically optimizes the transmission ratio to match the user's power output capability with the turbine's power requirements. This prevents the exponential increase in input power by allowing users to operate at comfortable, linear power levels while still achieving effective turbine rotation through continuous ratio adjustment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By continuously varying the transmission ratio parameter, the system transforms the non-linear power relationship into a more linear operational characteristic. Users can produce power at a comfortable, steady rate while the CVT adjusts the ratio to maintain effective turbine speed, avoiding the exponential power escalation inherent in fixed-ratio systems.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If fixed ratios are used, then the manufacturing is simpler, but the measurement precision for elite athletes is insufficient

Engineering Contradiction:
Improveperformance measurement precisionVSAvoidtransmission system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The continuously variable transmission system provides precise, incremental adjustment of the transmission ratio, enabling elite athletes to measure and track small performance improvements. The continuous parameter variation allows for fine-grained control and measurement of power output and cadence relationships, significantly improving measurement precision compared to discrete fixed gear ratios.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CVT system provides a wide range of workout intensities, allowing novice users to perform comfortably and elite athletes to achieve high loads, ensuring accurate performance measurement and a more enjoyable workout by adjusting the power and resistance levels dynamically.

Implementation Method 1

fluid (air, liquid or both) displacement resistance

Methodology Applied
Scientific EffectFluid displacement: Turbine

Implementation Method 2

fluid (air, liquid or both) displacement resistance

Methodology Applied
Scientific EffectFluid resistance: Drag

Data Source

PatentEP3218072B1Fluid displacement stationary exercise equipment with continuously variable transmission
Publication Date: 2020.04.08 DRAX INC
  • EP3218072B1 patent drawingFigure 1
  • EP3218072B1 patent drawingFigure 2
  • EP3218072B1 patent drawingFigure 3

AI summary

A stationary exercise equipment has a supporting structure, a movable user interface (42) connected to the supporting structure,and a force-resisting device (1). The force-resisting device (1) with a hub mounted continuously variable transmission (2) configured therein provides a variable resistance force that varies an amount of force with a movement of the movable user interface (42). The hub mounted variable transmission (2) is operably to vary the resistance force of the movable user interface (42) in a manner of varying a rotational rate of the user interface (42) to increase or decrease as required.