Fluid Ejecting Apparatus Nozzle Array Drying Control

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Solution Overview

Problem

Existing fluid ejecting apparatuses, such as ink jet printers, face issues with uneven image density due to variations in the drying period of background and color images when printing with white ink, leading to smearing and deterioration of image quality.

Innovation Solution

A fluid ejecting apparatus with a first nozzle array and a second nozzle array, where the nozzles are arranged orthogonally and controlled to maintain a constant drying period for the first image by using non-ejection nozzles as drying nozzles between the image formation, allowing for precise positional control and consistent image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If white ink is used to print background image followed by color image after drying period, then smearing of ink is prevented, but variations in drying period result in uneven density in the image

Engineering Contradiction:
Improveink non-smearingVSAvoidimage density uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by introducing a drying nozzle that performs a drying period between the background image and color image printing. This preliminary drying action ensures the background image is fully dried before color image is printed, preventing ink smearing while maintaining consistent drying time across the entire medium to achieve uniform image density.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an intermediary approach by inserting a drying nozzle as a separate functional element between the background image forming nozzle and color image forming nozzle. This intermediary drying nozzle provides a dedicated drying period that mediates between the two printing processes, ensuring proper drying without affecting the printing timing of either stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If nozzle arrays are arranged orthogonally for independent control, then positional control precision is improved, but device complexity increases

Engineering Contradiction:
Improvepositional control precisionVSAvoidnozzle array configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the nozzle system into multiple independent nozzle arrays (background image forming nozzle array, color image forming nozzle array, and drying nozzle array) arranged orthogonally. Each array can be independently controlled and positioned, enabling precise positional control while the modular segmented structure manages the complexity through systematic organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements multi-functionality by having the drying nozzle array serve multiple purposes: it provides drying function between images, can be positioned at different locations, and integrates with both background and color image forming processes. This universal approach reduces overall system complexity by combining functions rather than adding separate independent systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8511777B2Fluid ejecting apparatus and fluid ejecting method
Publication Date: 2013.08.20 SEIKO EPSON CORP
  • US8511777B2 patent drawing
  • US8511777B2 patent drawing
  • US8511777B2 patent drawing

AI summary

A first and a second nozzle array eject a first and a second fluid, respectively. A control section controls the nozzle arrays while relatively shifting a relative position between the nozzle arrays and a medium. When printing normally, the relative position between the nozzle arrays and the medium is shifted towards one side by a transporting distance. When forming a second image using the second fluid over a first image formed using the first fluid, the second image's nozzles are located towards the one side relative to the first image's nozzles. When printing near an edge of the medium, a non-ejection one of the nozzles is located towards the one side of the first image's nozzles, and is located towards the other side of the second image's nozzles. A length of a region to which the non-ejection nozzle belongs is an integral multiple of the transporting distance.