Fluid Imaging Channel Segmented Flow for Particle Detection

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Solution Overview

Problem

Current methods for real-time monitoring of liquids lack effective means to identify micro objects or particles, such as microorganisms and contaminants, which can lead to system malfunctions and quality issues in various applications, including water treatment and industrial processes.

Innovation Solution

A system comprising a flow channel with a laminar imaging portion and a filtration unit that allows for the imaging and monitoring of fluids, featuring a planar imaging segment with sloping segments for maintaining laminar flow and a filtration unit that filters out particles larger than a predetermined size, enabling the detection of contaminants and particulate matter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional imaging methods are used for liquid monitoring, then general liquid flow can be observed, but micro objects or particles cannot be effectively identified

Engineering Contradiction:
Improvedetection capabilityVSAvoidimaging system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flow channel is segmented into distinct functional portions: a first portion for turbulent flow and particle aggregation, a second portion for laminar flow and imaging, and connecting portions with sloping segments. This segmentation allows different flow regimes to be established in different regions, enabling effective particle identification without requiring complex imaging systems throughout the entire channel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the flow regime parameter from turbulent flow in the first portion to laminar flow in the second portion by using sloping segments with specific thickness variations. This parameter change optimizes particle aggregation in the turbulent region while providing stable, clear imaging conditions in the laminar region, thereby improving detection precision without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If turbulent flow is used for particle aggregation, then particles can be concentrated, but imaging quality deteriorates due to flow instability

Engineering Contradiction:
Improveparticle concentrationVSAvoidimaging quality
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The channel is divided into a first portion where turbulent flow concentrates particles and a second portion where laminar flow provides imaging stability. The sloping segments connecting these portions facilitate smooth transition while maintaining particle concentration. This spatial segmentation resolves the contradiction by allowing both high particle concentration and high imaging quality in different regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging function is extracted from the turbulent flow region and placed in the laminar flow region. By taking out the imaging portion from the turbulent environment and locating it in the stable laminar flow portion, the system achieves both effective particle aggregation (in the first portion) and high-quality imaging (in the second portion).

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the flow channel thickness is uniform, then manufacturing is simplified, but flow regime transition and imaging optimization are compromised

Engineering Contradiction:
Improvechannel fabricationVSAvoidflow control accuracy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The flow channel employs local quality variations through sloping segments with specific thickness profiles. The channel thickness is locally adjusted in the connecting portions to facilitate turbulent-to-laminar flow transition, while maintaining appropriate thickness in the imaging portion for optimal imaging. This localized thickness variation achieves reliable flow control without requiring complex manufacturing throughout the entire channel.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time identification and analysis of contaminants and particulate matter in liquids, ensuring system functionality and quality assurance by maintaining laminar flow conditions for accurate imaging and filtration, thereby optimizing filtration systems and process control.

Implementation Method 1

the fluid in the imaging portion is characterized substantially by a laminar flow

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 2

The imaging segment comprises at least one transparent wall to permit imaging of fluid flowing therethrough

Methodology Applied
Scientific EffectOptical transmission: Light

Data Source

PatentUS12194462B2System for imaging and monitoring fluids
Publication Date: 2025.01.14 VBACT
  • US12194462B2 patent drawing
  • US12194462B2 patent drawing
  • US12194462B2 patent drawing

AI summary

The present disclosure concerns a system for imaging and monitoring fluids to identify the presence of objects therein. Objects that are being identified by the system include, for example, microorganisms, particles, bacteria, cells, foreign substances (e.g. bubbles of air in a liquid, substance that may change visual parameters of the main liquid such as color and transparency), etc. Identification of the objects by the system is then may be followed by analysis to conclude the status of the system (e.g. identifying contamination, impurities, etc.).