Fluid Injection System Mandrel Integration

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Solution Overview

Problem

The existing methods for injecting scale inhibitors and fracturing fluids into oil and gas wells through the choke of a production tree reduce the choke's capacity for pressure management and require complex retrofitting processes, involving multiple steps and tools.

Innovation Solution

A fluid injection system that injects fluids directly into the mandrel of a production tree, providing a pathway from the mandrel to the production bore and tubing, with a streamlined installation process using a single trip to attach and connect all necessary components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If fluid is introduced through the choke of a production tree, then fluid injection into the well is achieved, but the choke's capacity for pressure management is reduced or eliminated

Engineering Contradiction:
Improvefluid injection capabilityVSAvoidchoke pressure management capability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The invention divides the fluid injection function from the choke by introducing a separate landing module that connects to the mandrel. This segmentation allows the choke to maintain its pressure management function while the landing module handles fluid injection, resolving the contradiction between fluid injection capability and choke versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The landing module acts as an intermediary component between the fluid supply line and the wellbore. It provides a dedicated interface for fluid injection through the mandrel without interfering with the choke's pressure management capabilities, thus preserving both functions simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If a special choke insert is used for fluid injection, then fluid delivery to the well is enabled, but the installation process becomes complicated requiring multiple steps

Engineering Contradiction:
Improvefluid delivery capabilityVSAvoidinstallation process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention combines the fluid delivery function with a dedicated landing module that integrates the choke insert, fluid supply line connection, and wellbore interface into a single unified component. This merging eliminates the need for multiple separate installation steps required by previous solutions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The landing module is designed as a universal interface that can be installed once and provides both fluid injection capability and maintains compatibility with existing choke operations. This multi-functional design simplifies installation by eliminating the need for specialized retrofitting procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If a special choke insert with landing module is installed, then fluid injection is achieved, but multiple installation trips and tools are required

Engineering Contradiction:
Improvefluid injection capabilityVSAvoidinstallation time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The invention merges the fluid supply line connection, choke insert, and landing module into a single integrated assembly that can be installed in one trip. This combination eliminates the need for multiple sequential installation operations and reduces the time required for implementing fluid injection capability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2885490B1Fluid injection system and method
Publication Date: 2023.09.27 VETCO GRAY U K
  • EP2885490B1 patent drawingFigure 1
  • EP2885490B1 patent drawingFigure 2

AI summary

A system for injecting fluids into a well having a fluid supply line (22) that is connected to a mandrel (6) at the top of the production tree (2). The system is designed so that all components of the system are packaged together and run to the production tree (2) in one run. The production tree (2) is designed to provide a pathway for the fluid to travel from the mandrel (6) to the production bore (4) within the tree (2), and then into the production tubing of a well.