Fluid Lens Pressure Mitigation via Closed-Cell Foam

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Solution Overview

Problem

The existing fluid lens systems face issues with temperature-induced fluid expansion and internal pressure elevation, which can lead to fluid leakage and disruption of optical characteristics due to air bubbles entering the optical path.

Innovation Solution

A pressure mitigating member, such as a foam body made of fluororubber with closed cells, is installed in the gap between the vibrating member and the case, further outward than the vibrating member, to mitigate pressure without interfering with the optical path, ensuring optical characteristics are not influenced.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If air bubbles are injected into the fluid to mitigate pressure elevation, then internal pressure can be reduced, but air bubbles may enter the optical path and disrupt optical characteristics

Engineering Contradiction:
Improveinternal pressureVSAvoidoptical characteristics
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The harmful air bubbles are extracted from the optical system entirely. Instead of injecting bubbles into the fluid, the patent introduces a separate pressure relief valve structure that allows excess pressure to be released without introducing any foreign substances into the optical path, thus maintaining optical characteristics while mitigating pressure elevation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A pressure relief valve acts as an intermediary mechanism between the sealed fluid system and the external environment. This valve provides a controlled pathway for pressure relief that does not require introducing air bubbles into the fluid, thereby mediating between the need for pressure control and the requirement to maintain optical purity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the fluid is sealed in the case, then the lens system can maintain its structure, but temperature-induced expansion causes pressure elevation and potential leakage

Engineering Contradiction:
Improvestructural integrityVSAvoidinternal pressure
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The pressure relief valve introduces a dynamic element to the otherwise static sealed system. The valve remains closed during normal operation to maintain structural integrity, but automatically opens when pressure exceeds a threshold, allowing the system to adapt to temperature changes while maintaining sealing

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pressure relief valve is pre-configured with a set pressure threshold that anticipates pressure buildup from thermal expansion. By designing the valve to open at this predetermined pressure level, the system prepares in advance for temperature-induced expansion, releasing pressure before it can cause structural damage or leakage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pressure mitigating member effectively reduces internal pressure during fluid expansion, preventing leakage and maintaining optical performance by compressing closed cells and providing resistance to external pressures, ensuring stability and reliability.

Implementation Method 1

a hollow cylindrical vibrating member formed of a piezoelectric material... when AC voltage is applied to both an inner circumferential surface and an outer circumferential surface of the vibrating member, the vibrating member expands and contracts

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

By adjusting a frequency of the applied voltage in response to the natural frequency of the fluid, a standing wave of concentric circles is formed in the fluid

Methodology Applied
Scientific EffectStanding wave formation: Resonance

Implementation Method 3

a pressure mitigating member that is a foam body with a large number of closed cells... the foam body pressure mitigating member has a function of mitigating pressure

Methodology Applied
Scientific EffectCompression resistance: Elasticity

Data Source

PatentUS10705263B2Lens system and variable focal length lens apparatus
Publication Date: 2020.07.07 MITUTOYO CORP
  • US10705263B2 patent drawing
  • US10705263B2 patent drawing
  • US10705263B2 patent drawing

AI summary

A lens system includes a tubular vibrating member that vibrates due to an input drive signal; a case accommodating the vibrating member; a fluid that fills the case and immerses the vibrating member; and a pressure mitigating member that is installed in a gap between the vibrating member and the case, further outward than the vibrating member. A foam body made of fluororubber and having a large number of closed cells is used as the pressure mitigating member.