Fluid Mixing Assembly Pressure Control for Trace Dilution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for diluting chemical solutions in high-tech manufacturing consume excessive deionized water, leading to waste and reduced quality stability of high-tech products due to unstable concentration and high energy consumption.

Innovation Solution

A fluid mixing assembly comprising a connecting cap, three-way pipe, and connecting member with a pin-hole channel, allowing for precise control of pressure to dilute chemical solutions to desired concentrations, including trace levels, reducing water consumption and maintaining concentration stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If progressive dilution method is used to prepare chemical solution with trace concentration, then desired concentration can be achieved, but large amount of deionized water must be consumed

Engineering Contradiction:
Improveconcentration precisionVSAvoiddeionized water consumption
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The patent employs a pressure control mechanism where a pump applies pressure to the chemical stock solution reservoir, forcing the high-concentration solution through a mixing assembly that incorporates deionized water. By controlling the pressure and flow rates, the system achieves precise dilution to trace concentrations (ppm level) without requiring excessive deionized water, as the pressure-driven flow enables accurate metering of both stock solution and diluent.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system changes the operating parameters by using pressure control instead of volumetric mixing. The pump pressure and flow rate parameters are adjusted to achieve the desired concentration ratio, allowing precise dilution while minimizing deionized water consumption. The pressure parameter enables dynamic control of the mixing ratio to achieve trace concentrations efficiently.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If large amount of chemical solution is prepared in single preparation, then manufacturing efficiency is improved, but concentration stability deteriorates over time

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidconcentration stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system transitions from static batch preparation to dynamic continuous mixing. The pressure-controlled pump and mixing assembly enable real-time adjustment of flow rates and mixing ratios, allowing the system to maintain stable concentration dynamically over time. This dynamic control prevents concentration drift that occurs in static batch preparations, ensuring consistent trace concentration even during extended operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pressure control mechanism provides feedback control for concentration stability. By monitoring the pressure required to maintain the desired flow rate through the mixing assembly, the system can detect and compensate for changes in solution properties or flow conditions, thereby maintaining stable concentration over time. The pressure feedback enables automatic adjustment to preserve concentration consistency.

Inventive Principle:
Principle #23Feedback

3Device complexity

If conventional dilution method is used, then dilution process is simple, but manufacturing accuracy of high-tech products is restricted

Engineering Contradiction:
Improvedilution device complexityVSAvoidproduct manufacturing accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a pressure control pump as an intermediary device between the chemical stock solution reservoir and the mixing assembly. This intermediary enables precise control of the stock solution flow rate, which is critical for achieving accurate trace concentration dilution. The pressure control mechanism acts as a mediator that translates pressure input into precise flow control, thereby improving manufacturing accuracy without requiring complex volumetric measurement systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluid mixing assembly effectively decreases deionized water consumption and maintains chemical solution concentration over a longer period, enhancing the quality stability of high-tech products by enabling precise dilution to trace concentrations through pressure control.

Implementation Method 1

a first pressure difference between the first connecting portion and the second connecting portion

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentUS11517862B2Fluid mising assembly
Publication Date: 2022.12.06 TRUSVAL TECH
  • US11517862B2 patent drawing
  • US11517862B2 patent drawing
  • US11517862B2 patent drawing

AI summary

A fluid mixing assembly includes a connecting cap, a three-way pipe and a connecting member; the connecting cap has a first connecting portion; the three-way pipe is connected to the connecting cap, and has a second connecting portion, an output portion and a cavity, wherein the second connecting portion, the output portion and the cavity communicate with each other; the connecting member is connected to the connecting cap, and has a pin-hole channel, wherein the pin-hole channel has a first end bore and a second end bore opposite to the first end bore, the first end bore communicates with the first connecting portion, and the second end bore communicates with the second connecting portion and the output portion.