Fluid Pump Rotor Axial Fixation via Deformable Locking Element
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Solution Overview
Problem
Existing fluid pumps with electric drives for motor vehicle cooling and heating circuits face challenges such as permanent rotor fixation, complex thermal joining processes, and difficulty in repair or adaptation to different operating conditions, leading to undesirable heat input and acoustic noise.
Innovation Solution
A fluid pump design featuring a rotor mounted via a radially acting first bearing and an axially acting second bearing with a deformable locking element, allowing for easy assembly, repair, and adaptation, while reducing noise through acoustic decoupling and enabling modular component selection based on load requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If the rotor is permanently fixed to the axle during assembly, then the structural stability is improved, but the ease of repair and adaptability deteriorates
Solution Approach 1:
The connection between the rotor and axle is segmented into modular components: a retaining ring with radial arms that can be independently installed and removed, allowing the rotor assembly to be separated from the axle without damaging either component. This enables easy repair and replacement while maintaining stable operation during use.
Solution Approach 2:
The retaining ring is designed with flexible radial arms that can dynamically adapt to assembly tolerances and thermal expansion during operation, ensuring stable connection. During repair, these arms can be easily disengaged to allow rotor removal, providing dynamic adaptability between operational stability and repairability.
2Strength
If thermal joining processes are used to fix the rotor, then the connection strength is improved, but the manufacturing complexity and heat input deteriorates
Solution Approach 1:
The thermal joining process is replaced with a mechanical retention system using a retaining ring with radial arms that engage with grooves on the axle and rotor. This mechanical connection provides sufficient holding strength without requiring heat input, eliminating welding spatter and thermal distortion while simplifying manufacturing.
Solution Approach 2:
The connection method changes from thermal (welding) to mechanical (retaining ring), fundamentally altering the joining parameters. The retaining ring uses elastic deformation of its radial arms to create a strong mechanical interlock without thermal energy input, reducing manufacturing complexity and avoiding heat-related defects.
3Reliability
If the rotor is permanently fixed during assembly, then the reliability is improved, but the adaptability to different operating conditions deteriorates
Solution Approach 1:
The rotor assembly is segmented from the axle through the removable retaining ring, allowing the rotor to be easily replaced with different models or specifications to adapt to varying operating conditions such as different flow rates, pressures, or fluid types, while maintaining reliable connection during each specific application.
Solution Approach 2:
The retaining ring design serves multiple functions: providing reliable mechanical retention during operation, enabling easy removal for adaptation, and accommodating different rotor types through standardized groove dimensions. This universal retention mechanism supports both reliability and adaptability across various operating conditions.
4Strength
If complex thermal joining processes are used, then the connection strength is improved, but the heat input and acoustic noise deteriorates
Solution Approach 1:
The thermal joining process is completely replaced with a mechanical retention system using a retaining ring that uses elastic deformation and geometric interlocking to achieve strong connection. This eliminates heat input that causes thermal distortion and welding spatter, while also eliminating the acoustic noise associated with thermal processing equipment.
Solution Approach 2:
The retaining ring is designed as a simple, inexpensive mechanical component that can be easily replaced if needed, eliminating the need for complex thermal joining equipment. This disposable-like simplicity reduces both heat input and acoustic noise by removing thermal processing from the manufacturing process entirely.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design facilitates simple assembly and repair, reduces noise, and allows for modular adaptation to varying operating conditions, improving manufacturing ease and reducing heat input during production, while ensuring reliable axial force transmission and self-centering of components.
Implementation Method 1
The deformable locking element (13) is inserted into the groove (14). The deformability within the meaning of the present invention can be either plastic or elastic of the locking element
Implementation Method 2
The deformable locking element (13) is inserted into the groove (14). The deformability within the meaning of the present invention can be either plastic or elastic of the locking element
Implementation Method 3
The rotor (8) is mounted on the axle (7) by means of a radially acting first bearing (10)
Implementation Method 4
an axially acting second bearing (12) with a deformable locking element (13), allowing for easy assembly, repair, and adaptation
Data Source
Figure 1
Figure 2~4
AI summary
The present invention relates to a fluid pump (1) with an electric drive, in particular a fluid pump (1) for a cooling and/or heating circuit of a motor vehicle, with a stator (5), a shaft (7) connected to a pump housing (2) and a rotor (8) arranged on the shaft (7), which has an impeller (9) and is mounted on the shaft (7) by means of a radially acting first bearing (10), wherein the shaft (7), the stator (5) and the rotor (8) are arranged in the pump housing (2) and the shaft (7) has a radial groove (14) at a free end (15) on the outer circumference.The fluid pump is characterized by the fact that a deformable locking element (13) is arranged in the groove (14) and an axially acting second bearing (12) for the rotor (8) is arranged between the locking element (13) and the rotor (8), wherein the second bearing (12) is designed to introduce an axially acting force (11) generated by the rotor (8) into the axis (7) via the deformable locking element (13).