Fluid Distribution Valve Control With Sliding Threshold Discharge
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods for controlling discharge valves in industrial fluid distribution systems face challenges in setting safety margins, leading to potential damage from insufficient sensitivity or untimely opening, resulting in fluid loss and increased costs.
Innovation Solution
A distribution device that calculates a sliding threshold value for fluid parameters in real time, allowing for partial gradual opening or closing of the discharge valve, based on a comparison between the sliding threshold and instantaneous values, to prevent overloads and fluid loss.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a high safety margin value is used for controlling the discharge valve, then the components of the distribution line are protected from damage, but the discharge valve opens only upon significant variations in fluid parameter, risking insufficient sensitivity and potential damage
Solution Approach 1:
The patent applies dynamics by making the safety margin value variable rather than fixed. The control system continuously adjusts the safety margin based on real-time fluid parameter measurements and historical data, allowing the threshold for discharge valve activation to adapt dynamically to changing operating conditions. This resolves the contradiction by enabling both high protection (when parameters are stable) and high sensitivity (when parameters fluctuate significantly)
Solution Approach 2:
The patent changes the parameter of the safety margin from a constant value to a variable parameter that evolves over time. By using adaptive algorithms that modify the safety margin based on observed fluid parameter variations, the system achieves both component protection and sensitive response to critical conditions
2Measurement precision
If a low safety margin value is used for controlling the discharge valve, then the discharge valve responds sensitively to small variations in fluid parameter, but the valve may open untimely causing fluid loss and increased costs
Solution Approach 1:
The patent implements feedback mechanisms where the control system continuously monitors fluid parameters, compares them against dynamically adjusted thresholds, and uses the outcomes to refine future decisions. This feedback loop prevents premature valve opening by learning from historical data and adjusting the safety margin to distinguish between normal fluctuations and critical conditions requiring discharge
Solution Approach 2:
The system performs preliminary analysis of fluid parameter trends before triggering discharge valve opening. By evaluating historical data and predicting future parameter evolution, the system can prepare appropriate safety margins in advance, preventing untimely valve activation while maintaining sensitivity to genuine threats
3Ease of operation
If conventional fixed threshold control is used for the discharge valve, then the control method is simple, but it cannot adapt to varying operating conditions leading to either excessive opening or insufficient protection
Solution Approach 1:
The control system performs self-adjustment by automatically modifying the safety margin value based on observed operating conditions without requiring manual intervention. The system serves itself by learning from historical data and adapting its control parameters, maintaining simplicity of operation while achieving high adaptability to varying conditions
Data Source
AI summary
The invention can include a device and method for distributing a fluid in an industrial facility that comprises a fluid distribution pipe, a discharge pipe, a distribution valve that is positioned on the distribution pipe and controlling the distribution of fluid between an upstream area and a downstream area, a discharge valve positioned on the discharge pipe, and measuring means for measuring, in real time, a characteristic parameter of the distribution of the fluid within one of the pipes. A module is also included for calculating a sliding threshold value of the characteristic parameter and means configured to control the partial gradual opening or closing of the discharge valve depending on the result of the comparison of said sliding threshold value with an instantaneous value of the characteristic parameter, in order to improve reliability of the industrial facility.