Fluidic Bubble-Trap Barriers for Reliable Sensor Measurements

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Solution Overview

Problem

Fluidic devices face issues with entrained air bubbles that can clog channels and impede sensor performance, reducing measurement efficiency and reliability.

Innovation Solution

Incorporation of barriers within fluid flow paths to inhibit and trap air bubbles, using structures like transverse beams and chambers to prevent bubble propagation to sensing regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If barriers are added to the fluidic device to trap bubbles, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The chamber is divided into multiple regions by transverse beams, creating segmented spaces that guide bubbles to specific trapping locations. The barriers are segmented into multiple discrete elements rather than a single continuous structure, allowing bubbles to be trapped in designated regions without blocking the entire flow path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barriers act as intermediary structures between the fluid flow path and the sensing region. These intermediate elements intercept and trap bubbles before they can reach the sensor, serving as a protective mediator that prevents direct contact between bubbles and the sensing area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If barriers are placed in the fluid flow path to inhibit bubbles, then measurement precision is improved, but fluid flow resistance increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidfluid flow resistance
Core Design Contradiction:
Measurement precisionVSForce

Solution Approach 1:

The barriers are positioned locally at specific locations within the chamber where bubble accumulation is most problematic. Rather than placing obstacles throughout the entire flow path, the barriers are strategically located to address local bubble formation issues while maintaining open flow paths in other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The barriers extend only partially across the chamber width, creating openings that allow fluid to pass through. This partial action provides sufficient bubble trapping capability while maintaining adequate fluid flow paths, avoiding the excessive resistance that would result from complete blockages.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the chamber cross-sectional area is increased to improve bubble trapping, then device volume increases

Engineering Contradiction:
Improvebubble trapping effectivenessVSAvoidchamber volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

Instead of increasing chamber volume to improve bubble trapping, the solution introduces transverse beams that create vertical or lateral segmentation within the existing chamber space. This dimensional approach to bubble trapping allows effective separation of bubble and fluid paths without requiring additional chamber volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents air bubbles from reaching sensors, enhancing the reliability and repeatability of fluid measurements in fluidic devices.

Implementation Method 1

a plurality of barriers adjacent to the top of the chamber to inhibit bubbles in the fluid from entering the second channel

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS12357988B2Apparatus and methods for bubble traps in fluidic devices
Publication Date: 2025.07.15 SIEMENS HEALTHCARE DIAGNOSTICS INC
  • US12357988B2 patent drawing
  • US12357988B2 patent drawing
  • US12357988B2 patent drawing

AI summary

Fluidic devices that include bubble traps are provided. A substrate for a fluidic device includes a first channel to carry a fluid; a chamber, coupled to the first channel, to receive the fluid from the first channel, the chamber having a top and a bottom; a second channel, coupled to the chamber, to receive the fluid from the chamber; and a plurality of barriers adjacent to the top of the chamber. The plurality of barriers inhibit bubbles in the fluid from entering the second channel. Methods for manufacturing and using fluidic devices that include bubble traps are also provided.