Fluidic Die With Flexible FET Arrays For Actuator Control

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Solution Overview

Problem

Fluidic dies face challenges in efficiently processing small volumes of fluid due to varying electrical demands of different fluid actuators, which require customized field effect transistor (FET) configurations that are not easily adaptable across different designs.

Innovation Solution

The use of flexible arrangements of field effect transistors on substrates, with connecting members to interconnect FETs in sets of varying numbers based on the operating parameters of fluid actuators, allowing for optimal energy delivery and efficient processing across different types of fluid actuators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If customized FET configurations are used for different fluid actuators, then the control precision and performance are improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a universal FET configuration where multiple fluid actuators can share the same FET circuitry. The fluidic die includes a substrate with multiple fluid actuators, each having a fluid chamber and nozzle, where multiple actuators are controlled through shared FETs rather than requiring dedicated customized FET configurations for each actuator. This reduces device complexity while maintaining control precision through the universal control architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If varying numbers of FETs are interconnected for different fluid actuators, then the energy delivery optimization is improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improveenergy deliveryVSAvoidmanufacturing process
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent merges multiple FETs into integrated control circuits that can serve multiple fluid actuators. The interconnection structure combines FETs in configurations where series and parallel arrangements are implemented through unified circuit designs, allowing optimized energy delivery to different actuators while simplifying the manufacturing process through standardized integration rather than individual customization.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements dynamic control capabilities where the same FET configuration can adapt to different fluid actuators with varying energy requirements. The control system can dynamically adjust the operation of shared FETs to optimize energy delivery for each actuator based on its specific needs, rather than requiring static customized configurations for each actuator type.

Inventive Principle:
Principle #15Dynamics

3Reliability

If dedicated FET configurations are implemented for each fluid actuator, then the control performance is improved, but the adaptability across different designs is reduced

Engineering Contradiction:
Improvecontrol performanceVSAvoidadaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal control platform where the same FET configuration and interconnection structure can be applied across different fluid actuator designs. The fluidic die architecture allows the shared FET circuits to control various types of fluid actuators with different chamber volumes, nozzle configurations, and fluid properties, thereby maintaining high control performance while achieving design adaptability through the universal control mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the processing efficiency of fluidic dies by enabling tailored FET configurations for each fluid actuator, improving the control and performance of fluid ejection and manipulation processes.

Implementation Method 1

field effect transistors (FETs) which may be connected to the fluid actuators. Accordingly, electrical control of the connected FETs may enable selective control of fluid actuators of the fluidic die

Methodology Applied
Scientific EffectField effect transistor (FET):

Implementation Method 2

a piezoelectric membrane-based actuator

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

a thermal resistor-based actuator

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 4

an electrostatic membrane actuator

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 5

a magneto-strictive drive actuator

Methodology Applied
Scientific EffectMagnetostriction: Magnetostriction

Data Source

PatentEP3856522B1A fluidic die and a process for a fluidic die
Publication Date: 2024.02.21 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • EP3856522B1 patent drawingFigure 1
  • EP3856522B1 patent drawingFigure 2
  • EP3856522B1 patent drawingFigure 3

AI summary

Examples include a fluidic die. The fluidic die comprises an array of field effect transistors. Connecting members electrically connect at least some of the field effect transistors of the array of field effect transistors, and the field effect transistors of the array are arranged into respective sets of field effect transistors. The fluidic die further comprises a first fluid actuator connected to a first set of field effect transistors having a first number of field effect transistors. The die includes a second fluid actuator connected to a second respective set of field effect transistors having a second number of field effect transistors that is different than the first number of field effect transistors.