Fluidized Bed CO2 Sorbent for Cabin Air Purification

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Solution Overview

Problem

Existing systems for removing CO2 from vehicle passenger cabins require significant energy to operate, particularly when used continuously over long periods, due to the need for high-pressure air flow over regenerative CO2 sorbent materials and desorption processes.

Innovation Solution

A closed container system with a fluidized bed of amine-containing particulate sorbent material, utilizing a porous distributor and dedicated gas conduits, allows for efficient CO2 adsorption and desorption with reduced energy requirements by using mild conditions and waste heat from the vehicle for desorption, minimizing pressure drop and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a regenerative CO2 sorbent material is used with high-pressure air flow to remove CO2 from the cabin, then CO2 removal effectiveness is improved, but energy consumption increases

Engineering Contradiction:
ImproveCO2 removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the operating parameters from high-pressure air flow to low-pressure or atmospheric pressure operation. The sorbent material is designed to effectively adsorb CO2 at these lower pressures, eliminating the need for energy-intensive compression while maintaining CO2 removal effectiveness below 1000 ppm.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a porous sorbent material with high surface area and optimized pore structure that enables efficient CO2 adsorption at low pressures. The porous structure provides numerous active sites for CO2 capture without requiring high-pressure forcing, thus reducing energy consumption while maintaining effectiveness.

Inventive Principle:
Principle #31Porous materials

2Use of energy by moving object

If waste heat from the vehicle is used for desorption, then energy requirements are reduced, but desorption efficiency may be compromised

Engineering Contradiction:
Improveenergy requirementsVSAvoiddesorption efficiency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent implements a self-service approach where the vehicle's own waste heat is utilized for the desorption process. The sorbent material is specifically designed to desorb CO2 at the temperature range provided by vehicle waste heat, eliminating the need for external heating systems while maintaining adequate desorption efficiency for continuous operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent modifies the desorption temperature parameter to match the available waste heat temperature range rather than requiring higher temperatures. This parameter adjustment ensures that the sorbent can be regenerated using low-grade thermal energy from the vehicle, reducing overall energy requirements while maintaining functional effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains low CO2 concentrations in vehicle cabins with reduced energy usage, utilizing low-pressure air flow and waste heat for desorption, making it more efficient and economical for continuous operation.

Implementation Method 1

using an amine-containing particulate material which can be processed to selectively adsorb and subsequently desorb the CO2

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

utilizing a porous distributor and dedicated gas conduits, allows for efficient CO2 adsorption and desorption with reduced energy requirements by using mild conditions

Methodology Applied
Scientific EffectFluid distribution:

Implementation Method 3

using mild conditions and waste heat from the vehicle for desorption, minimizing pressure drop and energy consumption

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 4

A closed container system with a fluidized bed of amine-containing particulate sorbent material

Methodology Applied
Scientific EffectFluidization: Fluidisation

Data Source

PatentUS11369914B2Process and apparatus for the removal of metabolic carbon dioxide from a confined space
Publication Date: 2022.06.28 SKYTREE BV
  • US11369914B2 patent drawing
  • US11369914B2 patent drawing
  • US11369914B2 patent drawing

AI summary

An apparatus and process for separating and removing CO2 generated by one or more passengers in the air in the interior of a cabin of a vehicle. Provided are: —a first stream of the air from the interior of the cabin to an interior of a container holding a loose particulate sorbent for CO2; —a second stream of air depleted in CO2 from the interior of the container holding the sorbent to an interior of the cabin; —a third stream of the air from exterior of the cabin to the inferior of the container holding the sorbent; and —a fourth stream of air enriched in CO2 from the interior of the container holding the sorbent to an exterior of the cabin.