Fluidized Person Support Structure with Feedback Control

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Solution Overview

Problem

Existing fluidized person support structures lack efficient control over fluidization, leading to suboptimal fluid flow rates and inconsistent fluidization levels, which can affect the comfort and therapeutic effectiveness for users.

Innovation Solution

A fluidized person support structure comprising a fluidizable medium, a fluid supply, a sensor, and a controller that calculates and adjusts the fluid flow rate based on input from sensors to maintain a desirable fluidization threshold and level, ensuring optimal fluidization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a fixed fluid flow rate is used in existing fluidized person support structures, then the system structure is simple, but the fluidization level becomes inconsistent and suboptimal

Engineering Contradiction:
Improvefluidization level consistencyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where sensors detect the fluidization level of the fluidizable medium and provide signals to a controller. The controller adjusts the fluid flow rate based on this feedback to maintain optimal fluidization. This resolves the contradiction by using feedback to achieve precise fluidization control without requiring overly complex manual adjustment mechanisms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically adjusts the fluid flow rate based on sensor inputs and controller calculations, eliminating the need for manual intervention. The controller self-regulates the fluidization level by comparing sensor data against desired parameters and autonomously modifying the fluid supply, thereby achieving consistent fluidization without increasing operational complexity.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If the fluid flow rate is increased to improve fluidization, then the fluidization level improves, but the energy consumption increases

Engineering Contradiction:
Improvefluidization levelVSAvoidfluid supply energy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs dynamic adjustment of the fluid flow rate based on real-time sensor measurements and user characteristics. Rather than maintaining a constantly high flow rate, the system dynamically optimizes the fluid supply to provide only the necessary amount for achieving optimal fluidization, thereby reducing energy consumption while maintaining fluidization quality.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller modifies the fluid flow rate parameter based on sensor inputs and calculated desirable flow rates. By dynamically changing this parameter rather than maintaining a fixed high value, the system achieves optimal fluidization levels while minimizing energy consumption, resolving the contradiction between fluidization quality and energy use.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the fluid flow rate is adjusted for different users, then the adaptability improves, but the control complexity increases

Engineering Contradiction:
Improveuser adaptabilityVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses sensors to detect user characteristics and fluidization levels, providing feedback to the controller. The controller automatically calculates and adjusts the desirable flow rate based on this feedback, enabling adaptability to different users without requiring complex manual configuration or multiple pre-set modes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical adjustment mechanisms with an electronic control system that uses sensors and algorithms to automatically determine optimal fluid flow rates. This substitution of mechanical systems with electronic control and calculation simplifies the overall control mechanism while maintaining high adaptability to different users.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves precise control over fluidization, enhancing user comfort and therapeutic effectiveness by maintaining consistent fluidization levels, even with varying user weights and depths of the fluidizable medium.

Implementation Method 1

a fluidizable medium, a fluid supply configured to supply fluid that flows through the fluidizable medium

Methodology Applied
Scientific EffectFluidization: Fluidisation

Data Source

PatentUS10314753B2Systems, methods, and devices for fluidizing a fluidizable medium
Publication Date: 2019.06.11 HILL ROM SERVICES INC
  • US10314753B2 patent drawing
  • US10314753B2 patent drawing
  • US10314753B2 patent drawing

AI summary

A system for fluidizing a fluidizable medium includes a person support structure, fluid supply, sensor, and controller. The person support structure includes a chamber containing a fluidizable medium and a plenum in fluid communication with the chamber. The fluid supply is in fluid communication with the plenum. The sensor is configured to sense a pressure of fluid in the plenum. The controller is configured to control the operation of the fluid supply as a function of the fluid pressure within the plenum to achieve a desirable level of fluidization of the fluidizable medium.