Handheld Fluorescence Probe for Composite Thermal Degradation
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Solution Overview
Problem
Current non-destructive testing methods for composite materials, such as FTIR spectrometers, are large, expensive, and unsuitable for inspecting difficult-to-reach areas, requiring multiple measurements and being inefficient in detecting thermal degradation in composite materials used in vehicles.
Innovation Solution
A small, handheld probe system that uses a cylindrical design with reflective mirrors and a UV LED to emit actinic radiation, causing the composite material to fluoresce, and a camera to capture and process the emitted radiation, providing a ratio of color intensities to determine thermal degradation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If FTIR spectrometer is used for non-destructive testing of composite materials, then measurement precision is improved, but device size and cost increase
Solution Approach 1:
The patent replaces the mechanical/optical system of FTIR spectrometer with a fluorescence-based detection system. The UV LED excites fluorescent molecules in the composite material, and a camera captures the emitted fluorescence. This substitution enables portable, handheld testing while maintaining detection capability for thermal degradation through fluorescence ratio analysis.
Solution Approach 2:
The patent uses a camera to capture optical information (fluorescence emission) from the composite material instead of requiring complex spectral analysis equipment. The camera creates a visual copy of the fluorescence distribution, which can be processed to detect thermal degradation, simplifying the equipment while preserving measurement capability.
2Measurement precision
If FTIR spectrometer is used for non-destructive testing of composite materials, then measurement precision is improved, but manufacturing cost increases
Solution Approach 1:
The patent employs inexpensive components such as UV LEDs, standard cameras, and simple optical elements to create a low-cost testing device. These affordable components replace expensive FTIR spectrometers, making the technology accessible for widespread use in detecting thermal degradation of composite materials.
Solution Approach 2:
The patent replaces the complex and expensive FTIR spectrometer system with a simpler fluorescence-based system using UV LEDs and cameras. This substitution dramatically reduces equipment cost while maintaining the ability to detect thermal degradation through fluorescence ratio measurements.
3Measurement precision
If FTIR spectrometer is used for inspection of composite materials, then measurement precision is improved, but adaptability to difficult-to-reach areas deteriorates
Solution Approach 1:
The patent divides the testing system into a handheld probe that can be manually positioned in difficult-to-reach areas, separated from the data processing and analysis functions. This segmentation enables the probe to access confined spaces while maintaining detection capability through the camera-based fluorescence imaging system.
Solution Approach 2:
The camera captures optical information from the composite material surface, creating a visual record that can be analyzed to detect thermal degradation. This optical copying method works effectively in hard-to-reach areas where physical contact or complex instrumentation would be difficult, providing adaptability while maintaining measurement precision.
4Measurement precision
If multiple measurements are taken at different spots to ensure reliability, then measurement precision is improved, but loss of time increases
Solution Approach 1:
The camera captures fluorescence emission across the entire inspection area simultaneously, creating a complete visual map of the material surface in a single measurement. This eliminates the need for multiple sequential measurements at different spots, as the entire area is recorded at once, significantly reducing inspection time while maintaining reliability through comprehensive coverage.
Solution Approach 2:
The fluorescence imaging system provides continuous information about the entire inspection area simultaneously, allowing for rapid assessment of thermal degradation across multiple locations in one measurement. This continuous capture method replaces discrete, sequential measurements, improving efficiency while maintaining the statistical reliability needed for accurate degradation detection.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables rapid, reliable, and cost-effective detection of thermal degradation in composite materials, suitable for use in hard-to-reach areas, with a compact and portable design that provides a clear indication of thermal damage.
Implementation Method 1
uses a cylindrical design with reflective mirrors and a UV LED to emit actinic radiation, causing the composite material to fluoresce
Implementation Method 2
an upper mirror mounted in the cylindrical body and facing the bottom cover, the upper mirror having an upper concave reflective surface
Data Source
AI summary
A system for measuring thermal degradation of composites includes a cylindrical body; a bottom cover having a lower central aperture; an upper concave mirror facing the bottom cover with an upper central orifice concentric with a central axis of the body; a lower concave mirror facing the upper concave mirror with a lower central orifice concentric with the central axis; a source of actinic radiation between the upper concave mirror and the lower concave mirror on the central axis to direct actinic radiation through the lower central orifice and lower central aperture; and a camera with an image sensor positioned concentrically relative to the upper central orifice; wherein the bottom cover is adjustable relative to the cylindrical body to provide a focusing function for the image sensor by varying the distance from the lower central orifice and the upper reflective surface.


