Handheld Fluorescence Probe for Composite Thermal Degradation

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Solution Overview

Problem

Current non-destructive testing methods for composite materials, such as FTIR spectrometers, are large, expensive, and unsuitable for inspecting difficult-to-reach areas, requiring multiple measurements and being inefficient in detecting thermal degradation in composite materials used in vehicles.

Innovation Solution

A small, handheld probe system that uses a cylindrical design with reflective mirrors and a UV LED to emit actinic radiation, causing the composite material to fluoresce, and a camera to capture and process the emitted radiation, providing a ratio of color intensities to determine thermal degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If FTIR spectrometer is used for non-destructive testing of composite materials, then measurement precision is improved, but device size and cost increase

Engineering Contradiction:
Improvedetection accuracy of thermal degradationVSAvoidsize of testing equipment
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent replaces the mechanical/optical system of FTIR spectrometer with a fluorescence-based detection system. The UV LED excites fluorescent molecules in the composite material, and a camera captures the emitted fluorescence. This substitution enables portable, handheld testing while maintaining detection capability for thermal degradation through fluorescence ratio analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a camera to capture optical information (fluorescence emission) from the composite material instead of requiring complex spectral analysis equipment. The camera creates a visual copy of the fluorescence distribution, which can be processed to detect thermal degradation, simplifying the equipment while preserving measurement capability.

Inventive Principle:
Principle #26Copying

2Measurement precision

If FTIR spectrometer is used for non-destructive testing of composite materials, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedetection accuracy of thermal degradationVSAvoidcost of testing equipment
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive components such as UV LEDs, standard cameras, and simple optical elements to create a low-cost testing device. These affordable components replace expensive FTIR spectrometers, making the technology accessible for widespread use in detecting thermal degradation of composite materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces the complex and expensive FTIR spectrometer system with a simpler fluorescence-based system using UV LEDs and cameras. This substitution dramatically reduces equipment cost while maintaining the ability to detect thermal degradation through fluorescence ratio measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If FTIR spectrometer is used for inspection of composite materials, then measurement precision is improved, but adaptability to difficult-to-reach areas deteriorates

Engineering Contradiction:
Improvedetection accuracy of thermal degradationVSAvoidsuitability for hard-to-reach areas
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent divides the testing system into a handheld probe that can be manually positioned in difficult-to-reach areas, separated from the data processing and analysis functions. This segmentation enables the probe to access confined spaces while maintaining detection capability through the camera-based fluorescence imaging system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The camera captures optical information from the composite material surface, creating a visual record that can be analyzed to detect thermal degradation. This optical copying method works effectively in hard-to-reach areas where physical contact or complex instrumentation would be difficult, providing adaptability while maintaining measurement precision.

Inventive Principle:
Principle #26Copying

4Measurement precision

If multiple measurements are taken at different spots to ensure reliability, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvereliability of degradation assessmentVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The camera captures fluorescence emission across the entire inspection area simultaneously, creating a complete visual map of the material surface in a single measurement. This eliminates the need for multiple sequential measurements at different spots, as the entire area is recorded at once, significantly reducing inspection time while maintaining reliability through comprehensive coverage.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The fluorescence imaging system provides continuous information about the entire inspection area simultaneously, allowing for rapid assessment of thermal degradation across multiple locations in one measurement. This continuous capture method replaces discrete, sequential measurements, improving efficiency while maintaining the statistical reliability needed for accurate degradation detection.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, reliable, and cost-effective detection of thermal degradation in composite materials, suitable for use in hard-to-reach areas, with a compact and portable design that provides a clear indication of thermal damage.

Implementation Method 1

uses a cylindrical design with reflective mirrors and a UV LED to emit actinic radiation, causing the composite material to fluoresce

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

an upper mirror mounted in the cylindrical body and facing the bottom cover, the upper mirror having an upper concave reflective surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9903809B2System for measuring thermal degradation of composites and method of making and using
Publication Date: 2018.02.27 THE BOEING CO
  • US9903809B2 patent drawing
  • US9903809B2 patent drawing
  • US9903809B2 patent drawing

AI summary

A system for measuring thermal degradation of composites includes a cylindrical body; a bottom cover having a lower central aperture; an upper concave mirror facing the bottom cover with an upper central orifice concentric with a central axis of the body; a lower concave mirror facing the upper concave mirror with a lower central orifice concentric with the central axis; a source of actinic radiation between the upper concave mirror and the lower concave mirror on the central axis to direct actinic radiation through the lower central orifice and lower central aperture; and a camera with an image sensor positioned concentrically relative to the upper central orifice; wherein the bottom cover is adjustable relative to the cylindrical body to provide a focusing function for the image sensor by varying the distance from the lower central orifice and the upper reflective surface.