Fluorescence and Scattering Concentration Sensor

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Solution Overview

Problem

Existing devices for measuring hydrocarbon concentrations in fluids are either limited in range or excessively costly, making them unsuitable for monitoring trends in situations like oil-field produced water and wastewater treatment.

Innovation Solution

An apparatus using two light emitters, a light filter or dichroic mirror, and an imaging sensor to measure fluorescence and transmitted or scattered light, allowing for correlation-based concentration determination, expanding the measurable range while reducing costs by using CMOS or CCD imaging sensors and alternating light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional fluorescence measurement devices are used, then measurement precision is improved, but device cost increases significantly

Engineering Contradiction:
Improveconcentration measurement accuracyVSAvoiddevice cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive, sensitive photodetectors with inexpensive imaging sensors (CMOS or CCD cameras) that can be mass-produced at low cost. While individual camera pixels have lower sensitivity than specialized photodetectors, the aggregate signal from multiple pixels compensates for this, achieving comparable measurement precision at a fraction of the cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes complex optical detection systems with a simpler imaging-based system. Instead of using specialized fluorescence detectors with complex signal processing, the invention uses standard digital cameras to capture fluorescence images, leveraging software-based image analysis to achieve precise concentration measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional measurement devices with extended range are used, then measurable concentration range is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurable concentration rangeVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic adjustment of illumination intensity and exposure time to accommodate different concentration ranges. By varying these parameters, the system can measure both low and high concentrations using the same hardware configuration, eliminating the need for multiple detectors or complex range-switching mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (illumination wavelength, intensity, exposure time) to optimize measurements across different concentration ranges. This allows a single device to adapt to various measurement requirements without hardware modifications, maintaining simplicity while extending versatility.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple light sources are used alternatively, then measurement versatility is improved, but energy consumption increases

Engineering Contradiction:
Improvemeasurement versatilityVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent uses periodic alternation between different light sources (e.g., UV for fluorescence excitation and visible light for transmitted light measurement) rather than continuous operation of all sources. This time-multiplexed approach enables versatile measurements while minimizing energy consumption, as only one light source operates at any given moment.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and cost-effective monitoring of fluid concentrations, overcoming the limitations of existing devices by increasing the measurable range and reducing expenses, making it economically feasible for applications such as oil-field produced water and wastewater treatment.

Implementation Method 1

The invention utilizes two light emitters, a light filter or dichroic mirror, a lens and an imaging sensor. The apparatus evaluates the magnitude of the fluorescence light emitted by the materials when excited by a light of suitable wavelength

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

The present invention combines the use of fluorescence and light absorption principles

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

The apparatus further evaluates the magnitude of transmitted or scattered light from another light emitter

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 4

The invention utilizes two light emitters, a light filter or dichroic mirror, a lens and an imaging sensor

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 5

The invention utilizes two light emitters, a light filter or dichroic mirror, a lens and an imaging sensor

Methodology Applied
Scientific EffectDichroic reflection: Dichroic Filter

Data Source

PatentUS10393660B2Apparatus and method for measuring concentration of materials in liquid or gas
Publication Date: 2019.08.27 ZHANG JIANFENG
  • US10393660B2 patent drawing
  • US10393660B2 patent drawing
  • US10393660B2 patent drawing

AI summary

An apparatus and method which measure the concentration of suspended, dispersed or dissolved materials in a fluid. The invention utilizes two light emitters, a light filter or dichroic mirror, a lens and an imaging sensor. The apparatus evaluates the magnitude of the fluorescence light emitted by the materials when excited by a light of suitable wavelength, and uses the magnitude in a correlation to determine the concentration of the materials to be measured. The apparatus further evaluates the magnitude of transmitted or scattered light from another light emitter, which is used through a correlation, in combination with the correlation for the fluorescence magnitude, to determine the concentration of the materials when fluorescence light alone cannot determine the concentration.