Fluorescent Monomers for Real-Time Polymer Monitoring

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Solution Overview

Problem

Industrial water systems face challenges in monitoring and maintaining the concentration of treatment polymers, which are crucial for preventing scale formation, as existing methods are inefficient and lack viable tagged treatment polymers for real-time monitoring.

Innovation Solution

Development of novel tagged treatment polymers incorporating fluorescent monomers, such as benzoxanthene-based compounds, that can be used to track the concentration of polymers in industrial water systems using fluorometers, allowing for real-time monitoring and adjustment of polymer levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If treatment polymers are used to prevent scale formation in industrial water systems, then scale inhibition performance is improved, but the ability to monitor polymer concentration and consumption in real-time deteriorates

Engineering Contradiction:
Improvescale inhibition performanceVSAvoidpolymer concentration monitoring
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

A fluorescent monomer is introduced as an intermediary component that becomes incorporated into the treatment polymer structure during polymerization. This fluorescent tag serves as a mediator that enables optical detection of the polymer without interfering with its scale inhibition function. The fluorescent monomer acts as a bridge between the polymer and the detection system, allowing real-time monitoring through fluorescence intensity measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes fluorescence (a form of light emission/color change) as a detection mechanism. The fluorescent monomer emits light at a specific wavelength when excited, providing a visual signal that correlates with polymer concentration. This optical property enables non-intrusive, real-time monitoring of polymer levels and consumption in the water system without affecting the polymer's chemical functionality.

Inventive Principle:
Principle #32Color changes

2Measurement precision

If fluorescent monomer is incorporated into treatment polymer to enable monitoring, then real-time concentration detection is improved, but the treatment polymer's scale inhibition performance may deteriorate

Engineering Contradiction:
Improvepolymer concentration detectionVSAvoidscale inhibition performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention optimizes the concentration of fluorescent monomer incorporated into the polymer to achieve a balance between detection sensitivity and functional performance. By carefully controlling the amount of fluorescent tag (typically a small percentage of total monomer content), the system achieves sufficient fluorescence signal for accurate monitoring while maintaining adequate scale inhibition capability. This parameter optimization resolves the contradiction between measurement precision and functional reliability.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional analytical methods are used to measure treatment polymer concentration, then measurement capability is provided, but real-time monitoring and immediate system adjustment are prevented

Engineering Contradiction:
Improvepolymer concentration measurementVSAvoidresponse time for system adjustment
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The invention replaces conventional mechanical or chemical analytical methods (which require sampling, filtration, and laboratory analysis) with an optical detection system. Fluorescence measurement can be performed in-line or on-line using simple excitation light sources and detectors, eliminating the time-consuming steps of traditional analysis. This substitution enables real-time concentration monitoring and immediate system response to polymer consumption or scaling events.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these tagged polymers enables effective monitoring and maintenance of polymer concentrations, facilitating early detection of scaling events and optimizing water treatment processes by providing a stable and sensitive fluorescent signal in industrial water environments.

Implementation Method 1

tagged with a fluorescent monomer... By using a fluorometer to measure the fluorescent signal of the inert fluorescent tracer, the amount of the inert fluorescent tracer can be determined

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentEP3275844B1Fluorescent monomers for the preparation of tagged treatment polymers useful in industrial water systems
Publication Date: 2020.05.06 ECOLAB USA INC
  • EP3275844B1 patent drawing
  • EP3275844B1 patent drawing
  • EP3275844B1 patent drawing

AI summary

The invention is directed towards fluorescent monomers which are synthesized by reacting a substituted or non-substituted benzoxanthene anhydride with an amine and with a moiety containing a polymerizable group. Such monomers are useful for the preparation of tagged treatment polymers. Such tagged treatment polymers are useful as scale inhibitors in industrial water systems.