Fluorescent Wheel Polarization Control for Projector Color Reproducibility

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light source devices for projectors suffer from decreased color reproducibility due to unconverted blue light mixing with red and green light, affecting the accuracy of color images displayed.

Innovation Solution

A light source device comprising a light emitting element, a fluorescent wheel with a reflection area and a mirror that reflects and converts light polarization, where the fluorescent wheel's polarization conversion layer is inclined at 45 degrees to separate blue light from red and green light, preventing mixing and enhancing color reproducibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a phosphor layer is used to convert blue light into red and green light, then color reproduction is improved, but unconverted blue light mixes with red and green light causing decreased color reproducibility

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidblue light mixing
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The fluorescent wheel is divided into distinct functional areas: a fluorescent area that converts blue light to red and green wavelengths, and a reflection area that reflects blue light. This segmentation ensures that converted and unconverted blue light follow separate paths, preventing mixing and maintaining color reproducibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A polarization conversion layer with its optical axis inclined at 45 degrees is introduced as an intermediary between the fluorescent area and the dichroic mirror. This layer converts the polarization direction of reflected blue light, enabling the dichroic mirror to selectively transmit it while blocking converted red and green light, thus preventing color mixing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a dichroic mirror is used to separate red and green light, then color separation is improved, but blue light passes through and mixes with other colors

Engineering Contradiction:
Improvecolor separationVSAvoidblue light transmission
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The polarization conversion layer is positioned before the dichroic mirror to pre-convert the polarization direction of reflected blue light. This preliminary action ensures that when the light reaches the dichroic mirror, its polarization state is optimized for transmission, allowing the mirror to selectively pass blue light while blocking red and green light.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the polarization conversion layer optical axis is inclined at 45 degrees, then blue light polarization conversion is optimized, but device complexity increases

Engineering Contradiction:
Improvepolarization conversion efficiencyVSAvoidoptical component arrangement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical axis of the polarization conversion layer is precisely inclined at 45 degrees relative to the polarization direction of incident blue light. This specific parameter change optimizes the polarization conversion efficiency, ensuring maximum separation of blue light from converted wavelengths while maintaining a relatively simple optical architecture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses blue light mixing, improving color reproducibility by ensuring that blue, green, and red light paths are distinct, resulting in more accurate and vibrant color images projected by the projector.

Implementation Method 1

a fluorescent area configured to convert the light of the first wavelength band into fluorescent light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a polarization conversion layer including an optical axis and converts a polarization direction of either the incident first polarization direction or the incident second polarization direction to another polarization direction

Methodology Applied
Scientific EffectOptical polarization conversion: Polarisation

Implementation Method 3

The mirror is configured to reflect a component in a first polarization direction of the light of the first wavelength band and to transmit a component in a second polarization direction of the light of the first wavelength band

Methodology Applied
Scientific EffectPolarized light reflection and transmission: Reflection

Data Source

PatentUS10754235B2Light source device and projector
Publication Date: 2020.08.25 CASIO COMPUTER CO LTD
  • US10754235B2 patent drawing
  • US10754235B2 patent drawing
  • US10754235B2 patent drawing

AI summary

A light source device includes a light emitting element emitting light of a first wavelength band, a fluorescent wheel and a mirror. The fluorescent wheel includes a fluorescent area converting the light of the first wavelength band into fluorescent light and a reflection area reflecting the light of the first wavelength band. The minor reflects a component in a first polarization direction of the light of the first wavelength band and transmits a component in a second polarization direction orthogonal to the first polarization direction. The reflection area includes a reflecting surface and a polarization conversion layer including an optical axis and converts either the first or second polarization direction to another polarization direction. The optical axis of the polarization conversion layer is inclined by 45 degrees to a polarization direction of the light of the first wavelength band at an irradiation position thereof in the fluorescent wheel.