Fluoride Fiber UV Laser with Single-Stage Wavelength Conversion

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Solution Overview

Problem

Conventional ultraviolet laser apparatuses are large in size, inefficient, and have short lifespans due to complex structures and multiple wavelength conversions, leading to reduced output stability and beam quality.

Innovation Solution

A compact ultraviolet laser apparatus utilizing a fluoride fiber laser medium excited by semiconductor lasers, with an external resonator incorporating a nonlinear optical crystal for single-stage wavelength conversion and phase conjugate mirror, and a thermally conductive housing to manage heat, ensuring efficient heat dissipation and alignment-free operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a He-Cd laser apparatus is used to generate ultraviolet light, then the laser can operate at the desired wavelength, but the apparatus becomes large in size and has very low efficiency

Engineering Contradiction:
Improvelaser efficiencyVSAvoidapparatus size
Core Design Contradiction:
Use of energy by moving objectVSVolume of stationary object

Solution Approach 1:

The patent changes the fundamental operating parameters by using a fiber laser at 445nm instead of He-Cd at 325nm, combined with wavelength conversion through nonlinear optical crystals. This parameter change enables compact size while maintaining ultraviolet output capability, achieving both small apparatus volume and reasonable efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the gas-based He-Cd laser system with a solid-state fiber laser system. This substitution eliminates the need for large vacuum chambers and gas handling systems, dramatically reducing apparatus size while improving efficiency through direct diode pumping of the fiber laser medium

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If a YAG laser apparatus is used and wavelength conversion is performed multiple times, then ultraviolet light can be obtained, but the number of elements increases and costs increase while output stability and beam quality decrease

Engineering Contradiction:
Improveultraviolet light outputVSAvoidnumber of wavelength conversion elements
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into fewer elements by using a single nonlinear optical crystal that performs both wavelength doubling and wavelength summing operations. The Type-II phase matching crystal simultaneously generates 222nm (second harmonic) and 203nm (sum frequency) wavelengths, eliminating the need for separate conversion stages and reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The nonlinear optical crystal serves multiple functions: it acts as a wavelength converter, a beam combiner, and a spatial filter all in one element. This multi-functionality reduces the number of optical components needed while maintaining high beam quality and output stability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If a fiber laser with silica glass base material is used, then high output and high beam quality are achieved, but the oscillation wavelength becomes near-infrared requiring two wavelength conversions

Engineering Contradiction:
Improvelaser outputVSAvoidnumber of wavelength conversion stages
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the base material parameter from silica glass to fluoride glass, which has different transmission properties allowing direct lasing at 445nm. This single parameter change enables wavelength conversion to ultraviolet in just one stage while maintaining high output and beam quality

Inventive Principle:
Principle #35Parameter changes

4Productivity

If the fiber temperature rises due to high output, then output saturation occurs and efficiency decreases, but using metal housing with matched thermal expansion coefficient improves heat radiation

Engineering Contradiction:
Improveexcitation outputVSAvoidfiber temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent selects metal materials for the housing and ferrule whose thermal expansion coefficients closely match that of the fluoride fiber. This matching prevents thermal stress and damage during high-power operation while the metal's high thermal conductivity efficiently conducts heat away from the fiber, enabling sustained high output without saturation

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves miniaturization, high luminance, and extended lifespan with improved efficiency and output stability, outputting ultraviolet light with high beam quality.

Implementation Method 1

an external resonator for wavelength conversion to perform wavelength conversion of a laser light oscillated in the fiber laser medium

Methodology Applied
Scientific EffectWavelength conversion: Second Harmonic Generation

Implementation Method 2

a semiconductor laser for excitation, a fiber laser medium to which an excitation laser light enters from the semiconductor laser for excitation

Methodology Applied
Scientific EffectLaser excitation: Laser

Data Source

PatentUS12506318B2Ultraviolet laser apparatus
Publication Date: 2025.12.23 KIMMON KOHA CO LTD
  • US12506318B2 patent drawing
  • US12506318B2 patent drawing
  • US12506318B2 patent drawing

AI summary

An ultraviolet laser apparatus includes: a semiconductor laser that emits an excitation laser light; a fiber laser medium to which the excitation laser light enters from the semiconductor laser and that causes laser oscillation; and an external resonator that: converts a wavelength of a laser light oscillated in the fiber laser medium, and outputs an ultraviolet region continuous wave of at least 0.1W.