Li-Zr-Al-F Solid Electrolyte for Heat-Resistant Battery Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solid electrolyte materials lack sufficient heat resistance and ion conductivity, particularly in high-temperature battery applications, and may produce hazardous substances like hydrogen sulfide when exposed to the atmosphere.

Innovation Solution

A solid electrolyte material composed of a crystal phase containing Li, Zr, and F, with specific X-ray diffraction patterns and a crystal structure that provides high heat resistance and improved lithium-ion conductivity, while being sulfur-free to prevent hydrogen sulfide production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid electrolyte materials (sulfide or fluoride-based) are used, then ion conductivity can be achieved, but heat resistance is insufficient and hazardous substances like hydrogen sulfide may be produced

Engineering Contradiction:
Improveheat resistanceVSAvoidhydrogen sulfide production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using Li, Zr, Al, and F elements in specific ratios (0.1≤x≤0.6, 0.1≤y≤0.6, z=1-x-y) to form a new crystal phase that inherently resists heat degradation and prevents hydrogen sulfide generation, fundamentally altering the material's thermal and chemical stability parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite crystal phase combining multiple elements (Li, Zr, Al, F) with specific structural characteristics, where the synergistic combination of these elements produces a material that simultaneously achieves high heat resistance, ion conductivity, and safety by eliminating harmful sulfide components

Inventive Principle:
Principle #40Composite materials

2Reliability

If sulfur-containing solid electrolyte materials are used, then ion conductivity can be improved, but hazardous hydrogen sulfide is produced when exposed to atmosphere

Engineering Contradiction:
Improveion conductivityVSAvoidhydrogen sulfide production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and eliminates sulfur from the electrolyte material composition entirely, replacing it with a sulfur-free Li-Zr-Al-F crystal phase that maintains ion conductivity through fluoride-based ionic pathways while completely preventing hydrogen sulfide generation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potential harm of using conventional sulfide electrolytes by developing a fluoride-based alternative that achieves comparable or superior ion conductivity without the harmful byproduct, turning the limitation into a safety advantage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material exhibits enhanced heat stability and ion conductivity, supporting efficient charge/discharge characteristics in batteries and ensuring safety by avoiding hydrogen sulfide generation.

Implementation Method 1

a solid electrolyte material containing a crystal phase containing Li, Zr, Al, and F

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

an X-ray diffraction pattern of the solid electrolyte material obtained by X-ray structure analysis using Cu-Kα radiation

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Implementation Method 3

an X-ray diffraction pattern of the solid electrolyte material obtained by X-ray structure analysis using Cu-Kα radiation has at least two peaks in a first range of diffraction angle 2θ from 21.2° to 23.5°

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Data Source

PatentUS20240170718A1Solid electrolyte material and battery including the same
Publication Date: 2024.05.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240170718A1 patent drawing
  • US20240170718A1 patent drawing
  • US20240170718A1 patent drawing

AI summary

A solid electrolyte material according to the present disclosure includes a crystal phase containing Li, Zr, Al, and F. The X-ray diffraction pattern of the solid electrolyte material obtained by X-ray structure analysis using Cu-Kα radiation has at least two peaks in a first range of diffraction angle 2θ from 21.2° to 23.5°, at least two peaks in a second range of diffraction angle 2θ from 29.3° to 31.8°, and at least two peaks in a third range of diffraction angle 2θ from 37° to 40.3°.