Fluorinated Anion Exchange Membrane for Stable Ammonia Fuel Cells

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Solution Overview

Problem

Current anion exchange membranes (AEMs) suffer from poor stability in highly basic environments due to degradation of the polymer backbone and functional cationic groups, leading to mechanical weakness and reduced ionic conductivity, and face challenges with ammonia crossover in direct ammonia fuel cells, which affects long-term performance and efficiency.

Innovation Solution

Development of an anion exchange ionomer with a partially or fully fluorinated backbone and fluorinated quaternary ammonium cations, combined with a porous scaffold support, to enhance chemical and mechanical stability and reduce ammonia crossover, resulting in an ultra-thin, dimensionally stable anion exchange membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional AEM materials with arylene ether linkages are used, then ionic conductivity is achieved, but chemical stability deteriorates under highly alkaline conditions

Engineering Contradiction:
Improvechemical stabilityVSAvoidpolymer backbone stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters of the polymer backbone by introducing fluorinated aromatic rings and heterocyclic structures (triazine, pyrimidine) with strong C-F bonds and resonance-stabilized nitrogen atoms, replacing conventional arylene ether linkages to achieve resistance against hydroxyl ion attack while maintaining ionic conductivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer structure combining fluorinated aromatic backbones with heterocyclic functional groups, integrating the chemical stability of fluorinated structures with the ionic conductivity of heterocyclic cationic groups to simultaneously improve both reliability and composition stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If quaternary ammonium functional groups are used in AEMs, then ionic conductivity is improved, but chemical stability deteriorates due to OH-attack

Engineering Contradiction:
Improvechemical stabilityVSAvoidfunctional group stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the functional group composition by replacing conventional quaternary ammonium groups with heterocyclic cationic groups containing nitrogen atoms in aromatic rings (triazine, pyrimidine structures), where the positive charge is delocalized through resonance, making the functional groups resistant to nucleophilic attack by hydroxyl ions while maintaining anion exchange capability

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high IEC is designed to achieve high ionic conductivity, then ionic conductivity is improved, but mechanical strength deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by creating distinct functional regions within the polymer structure: rigid fluorinated aromatic backbone segments provide mechanical strength and dimensional stability, while localized heterocyclic cationic groups provide ionic conductivity, achieving both high IEC and mechanical strength through spatial differentiation of functions

Inventive Principle:
Principle #3Local quality

4Reliability

If thin AEM membranes are used to reduce ionic resistance, then ionic conductivity is improved, but dimensional stability deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoiddimensional stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the material parameters by incorporating fluorinated aromatic structures with high glass transition temperatures and rigid heterocyclic rings into the polymer backbone, increasing the intrinsic mechanical strength and dimensional stability of the membrane material itself, allowing thin membranes to maintain stability without requiring thick designs or external reinforcement

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides anion exchange membranes with improved chemical and mechanical stability, reduced ammonia crossover, and enhanced ionic conductivity, enabling efficient operation in direct ammonia fuel cells without the need for supplemental humidification, while maintaining durability and low resistance.

Implementation Method 1

The anion exchange ionomer has a partially fluorinated or fully fluorinated backbone... The solution provides anion exchange membranes with improved chemical and mechanical stability

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

combined with a porous scaffold support, to enhance chemical and mechanical stability and reduce ammonia crossover, resulting in an ultra-thin, dimensionally stable anion exchange membrane

Methodology Applied
Scientific EffectPhysical Containment: Physical Containment

Implementation Method 3

Anion exchange membranes (AEMs) in fuel cells are solid polymer electrolyte membranes which transport anions (e.g. OH, HCO3−) under an electrical potential

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 4

reduce ammonia crossover, resulting in an ultra-thin, dimensionally stable anion exchange membrane

Methodology Applied
Scientific EffectDiffusion Barrier: Diffusion Barrier

Data Source

PatentUS12180346B2Anion exchange ionomer with a poyarylene backbone and anion exchange membrane incorporating same
Publication Date: 2024.12.31 USA FORTESCUE IP INC
  • US12180346B2 patent drawing
  • US12180346B2 patent drawing
  • US12180346B2 patent drawing

AI summary

An anion exchange ionomer is disclosed that contains a fluorinated, ether-free backbone, and a fluorinated ether based quaternary ammonium functional group. The novel polymer has improved chemical and mechanical stability as compared to the state-of-the-art materials for incorporation in anion exchange membrane. The disclosed anion exchange ionomer may be incorporated into an anion exchange membrane and used in electrochemical applications.