Fluorinated Block Copolymer Resin for Phase-Separated Structures

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Solution Overview

Problem

Current methods for forming phase-separated structures using block copolymers, such as those with styrene and methyl methacrylate blocks, face limitations in further improving phase-separation performance.

Innovation Solution

A resin composition comprising a block copolymer and an ion liquid with specific cation and anion moieties, represented by general formulas (a1), (a2), or (a3), is used to enhance phase-separation performance by adjusting the interaction parameter χ, thereby increasing the period (L0) of the phase-separated structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the molecular weight of the block copolymer is increased to form a structure with a relatively large period (L0), then the period (L0) increases, but the phase-separation performance cannot be further improved

Engineering Contradiction:
Improveperiod (L0)VSAvoidphase-separation performance
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The invention changes the chemical composition parameter by introducing a fluorinated block into the block copolymer structure. This compositional change modifies the interaction parameter χ between blocks, thereby improving phase-separation performance without relying solely on increasing molecular weight. The fluorinated block creates stronger repulsive interactions due to fluorine's unique properties, achieving better phase separation at moderate molecular weights.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite block copolymer structure combining hydrocarbon blocks (polystyrene or polymethyl methacrylate) with a fluorinated block (poly(α-cyano-α,α,2,2,2-pentafluoroisobutyrate) or similar). This composite structure leverages the incompatibility between fluorinated and hydrocarbon segments to achieve enhanced phase separation, effectively resolving the contradiction between period size and phase-separation performance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If widely used block copolymers (e.g., styrene and methyl methacrylate blocks) are used, then ease of manufacture is improved, but phase-separation performance cannot be further improved

Engineering Contradiction:
Improveease of manufactureVSAvoidphase-separation performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention modifies the chemical composition parameter by incorporating fluorinated monomers into the block copolymer structure. This compositional change enhances the interaction parameter χ between blocks, thereby improving phase-separation performance while maintaining a straightforward synthesis approach using established polymerization techniques.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fluorinated block acts as an intermediary that introduces strong repulsive interactions between blocks. The fluorinated segment serves as a mediator that enhances phase separation by creating a distinct chemical interface, allowing the system to achieve superior phase-separation performance while building upon the foundation of conventional block copolymer synthesis methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resin composition improves phase-separation performance by increasing the period (L0) of the structure, reducing roughness, and minimizing defects, allowing for the formation of finer patterns with enhanced structural integrity.

Implementation Method 1

a block copolymer, and an ion liquid containing a compound (IL) having a cation moiety and an anion moiety... forming a phase-separated structure... the period (L0) of the structure is in proportion to the polymerization degree N... L0∝a·N2/3·χ1/6

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

a technology for processing a more delicate structure is demanded... a fine pattern is formed using a phase-separated structure formed by self-assembly of a block copolymer having mutually incompatible blocks bonded together

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS9828519B2Resin composition for forming a phase-separated structure, and method of producing structure containing phase-separated structure
Publication Date: 2017.11.28 TOKYO OHKA KOGYO CO LTD
  • US9828519B2 patent drawing
  • US9828519B2 patent drawing
  • US9828519B2 patent drawing

AI summary

A resin composition for forming a phase-separated structure, including a block copolymer, and an ion liquid containing a compound having a cation moiety and an anion moiety, the anion moiety being represented by general formula (a1), (a2) or (a3), in which X″ represents an alkylene group of 2 to 6 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom; Y″ and Z″ each independently represents an alkyl group of 1 to 10 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom; R″ represents an alkyl group of 1 to 5 carbon atoms in which at least one hydrogen atom is optionally substituted with a fluorine atom, m represents an integer of 1 to 6, and n represents an integer of 0 to 5, provided that m+n=6.