Fluorinated Coating for Quantum Dot Luminophore Moisture Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Alkaline earth metal silicate luminophores and quantum dot luminophores exhibit low radiation stability and high sensitivity to water, air humidity, and environmental factors, which limits their operational lifetime and performance in applications like LEDs, leading to insufficient protection and quality losses when using existing barrier layers.

Innovation Solution

Surface modification of silicate and quantum dot luminophores with fluorinated inorganic or organic agents, forming hydrophobic surfaces and moisture barrier layers such as MgO, Al2O3, and SiO2 to enhance stability and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If alkaline earth metal silicate luminophores are used for radiation conversion, then high quantum and radiation yields are achieved, but sensitivity to water and air humidity increases

Engineering Contradiction:
Improveradiation yieldVSAvoidsensitivity to water and air humidity
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

A coating layer is applied to the surface of the alkaline earth metal silicate luminophore particles. This thin film barrier prevents water and air humidity from reaching the luminophore material, thereby reducing sensitivity to environmental factors while preserving the high radiation yield properties of the core material.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention creates a composite structure consisting of the alkaline earth metal silicate luminophore core combined with a protective coating material. This composite approach allows the system to simultaneously achieve high radiation conversion efficiency from the core and environmental stability from the coating layer.

Inventive Principle:
Principle #40Composite materials

2Reliability

If coating layers are applied to protect luminophores from moisture, then moisture resistance improves, but brightness and color location quality may be lost

Engineering Contradiction:
Improvemoisture resistanceVSAvoidbrightness and color location
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The coating layer is designed with specific local properties that allow it to provide moisture protection while being optically transparent. The coating material and thickness are selected to ensure that the protective function is achieved without compromising the optical performance, brightness, or color characteristics of the luminophore.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes parameters such as coating thickness, material composition, and application method to achieve the minimum necessary protection against moisture while maintaining optimal optical properties. By carefully controlling these parameters, the coating provides moisture resistance without causing noticeable losses in brightness or color accuracy.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If quantum dots are used as luminophores, then wavelength conversion efficiency improves, but radiation stability decreases

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidradiation stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A protective coating layer is applied to the quantum dot luminophore surface. This coating acts as a barrier that protects the quantum dots from radiation degradation and environmental factors, thereby improving radiation stability while preserving the high wavelength conversion efficiency that makes quantum dots attractive for LED applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The surface-treated luminophores demonstrate improved moisture resistance and radiation stability, maintaining high luminescence efficiency and operational lifetime, suitable for long-life industrial products and lighting applications.

Implementation Method 1

the fluorinated coating generating hydrophobic surface sites

Methodology Applied
Scientific EffectHydrophobic surface formation: Hydrophobe

Implementation Method 2

converting high-energy primary radiation, i.e., for example, ultraviolet (UV) radiation or blue light, to a longer-wavelength secondary radiation within the visible spectral region

Methodology Applied
Scientific EffectRadiation conversion: Photoluminescence

Implementation Method 3

coating with nanoscale oxides such as SiO2 or Al2O3

Methodology Applied
Scientific EffectPhysical barrier protection: Physical Containment

Data Source

PatentUS9234129B2Surface-modified quantum dot luminophores
Publication Date: 2016.01.12 SEOUL SEMICONDUCTOR
  • US9234129B2 patent drawing
  • US9234129B2 patent drawing
  • US9234129B2 patent drawing

AI summary

A surface-modified quantum dot luminophore includes a quantum dot luminophore and a coating includes a fluorinated coating including a fluorinated inorganic agent, a fluorinated organic agent, or a combination of fluorinated inorganic and organic agents, the fluorinated coating generating hydrophobic surface sites and the coating is disposed on the surface of the silicate luminophore.