Fluorinated Compounds for OLED Electrode Structuring

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Solution Overview

Problem

Organic electroluminescent devices face challenges with high sheet resistance in electrodes, leading to increased IR drop and reduced performance, which is compounded by the complexity and inefficiency of existing methods for structuring auxiliary electrodes using shadow masks and complex compounds.

Innovation Solution

The use of fluorinated alkyl radicals in compounds to structure functional layers, particularly auxiliary electrodes, reduces sheet resistance and improves device performance by enhancing current guidance and reducing operating voltage, while maintaining high efficiency and color purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the thickness of the electrode layer is reduced to improve transparency, then the transparency is improved, but the sheet resistance increases

Engineering Contradiction:
ImprovetransparencyVSAvoidsheet resistance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces auxiliary electrodes at specific locations (edges and corners) of the OLED device to provide localized current collection. This local enhancement of electrical conductivity compensates for the high sheet resistance of the thinned transparent electrode, allowing the main electrode to remain thin for transparency while auxiliary electrodes ensure reliable current collection throughout the device area.

Inventive Principle:
Principle #3Local quality

2Reliability

If the sheet resistance is reduced by increasing electrode thickness, then the sheet resistance is improved, but the transparency deteriorates

Engineering Contradiction:
Improvesheet resistanceVSAvoidtransparency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent segments the current collection function into multiple components: the main transparent electrode provides distributed current collection across the active area, while auxiliary electrodes positioned at edges and corners provide additional collection paths. This segmentation allows the main electrode to remain thin and transparent while the distributed auxiliary electrode network ensures low overall sheet resistance.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If shadow masks are used for structuring auxiliary electrodes, then the structuring precision is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvestructuring precisionVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs self-aligned structuring methods where the auxiliary electrode positions are determined by the device geometry itself (edges and corners) rather than requiring complex shadow mask patterns. This self-service approach to positioning eliminates the need for complex mask fabrication, cleaning, and disposal processes while maintaining precise electrode placement aligned with the active emission areas.

Inventive Principle:
Principle #25Self-service

4Reliability

If power supply level is increased to compensate for IR drop, then the IR drop is compensated, but the operating voltage increases

Engineering Contradiction:
ImproveIR drop compensationVSAvoidoperating voltage
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements auxiliary electrodes in advance during device fabrication to prevent IR drop issues before they occur during operation. By pre-establishing multiple current collection paths through strategically positioned auxiliary electrodes, the device is proactively designed to minimize resistance, eliminating the need for compensatory voltage increases during operation and thereby reducing overall energy consumption.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230371363A1Compounds that can be used for structuring functional layers of organic electroluminescent devices
Publication Date: 2023.11.16 MERCK PATENT GMBH
  • US20230371363A1 patent drawing
  • US20230371363A1 patent drawing
  • US20230371363A1 patent drawing

AI summary

The present invention relates to the use of compounds for structuring of at least one functional layer of an organic electronic device. The present invention further relates to preferred compounds suitable for use in electronic devices, and to electronic devices, especially organic electroluminescent devices, comprising these compounds.