Fluorinated Copolymer Repellent Coating for Wash and Rain Durability
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Solution Overview
Problem
Existing water/oil repellent compositions lose their effectiveness when exposed to heavy rain, lacking durability in such conditions.
Innovation Solution
A water/oil repellent composition comprising a copolymer with specific monomer units, including a C1-6 perfluoroalkyl group and a (meth)acrylate with a C20-30 alkyl group, along with vinyl chloride and a cross-linkable functional group, is developed to enhance wash and heavy-rain durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If existing water/oil repellent compositions are used, then water/oil repellency is provided, but water/oil repellency deteriorates when exposed to heavy rain
Solution Approach 1:
The patent changes the chemical composition parameters by incorporating specific monomers (monomer (a) with polyfluoroalkyl group and monomer (b) with carboxyl group) in controlled proportions. The carboxyl group content is specifically adjusted to 0.1-10 mmol/g to optimize both water/oil repellency and heavy-rain durability, resolving the contradiction between initial repellency and durability under heavy rain exposure.
Solution Approach 2:
The patent creates a composite polymer structure by copolymerizing monomer (a) containing polyfluoroalkyl groups with monomer (b) containing carboxyl groups. This composite material combines the water/oil repellent properties of polyfluoroalkyl groups with the durability-enhancing properties of carboxyl groups, achieving both excellent repellency and heavy-rain durability simultaneously.
2Reliability
If existing water/oil repellent compositions are used, then water/oil repellency is provided, but water/oil repellency deteriorates after washing
Solution Approach 1:
The patent optimizes the molecular weight parameters of the polymer, specifying Mn (number average molecular weight) of 1,000-100,000 and Mw (weight average molecular weight) of 10,000-1,000,000. This parameter control ensures the polymer maintains its repellent properties through washing while preventing excessive molecular weight that would reduce effectiveness.
Solution Approach 2:
The composite polymer structure combining polyfluoroalkyl-containing monomer and carboxyl group-containing monomer provides enhanced wash durability. The carboxyl groups contribute to better adhesion and stability during washing, while the polyfluoroalkyl groups maintain the repellent function, achieving both wash durability and sustained repellency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition provides excellent water/oil repellency with improved durability against washing and heavy rain, maintaining performance through specific monomer ratios and polymerization processes.
Implementation Method 1
a copolymer comprising polymerized units derived from a monomer having a polyfluoroalkyl group
Implementation Method 2
water/oil repellent composition
Implementation Method 3
polymerizing a monomer mixture comprising the monomer (a) and the monomer (b) in a medium in the presence of a surfactant and a polymerization initiator
Data Source
AI summary
To provide a water/oil repellent composition which can give water/oil repellency to a surface of an article and has excellent durability (wash durability and heavy-rain durability), a method for producing such a composition, and an article which has water/oil repellency and is less susceptible to deterioration of water/oil repellency when it is washed or in heavy rain. A water/oil repellent composition which comprises a copolymer having polymerized units derived from monomer (a) and polymerized units derived from monomer (b), wherein the proportion of the polymerized units derived from the monomer (b) is 30 to 80 mol% in the total of the polymerized units derived from the monomer (a) and the polymerized units derived from the monomer (b). Monomer (a) is a compound represented by the formula: (Z-Y)nX; wherein Z is a C1-6 perfluoroalkyl group or the like; Y is a bivalent organic group or the like; n is 1 or 2; and X is a polymerizable unsaturated group; and monomer (b) is a (meth)acrylate having no polyfluoroalkyl group and having an C20-30 alkyl group.

