Fluorinated Dioxaphospholane Additive for Lithium Battery Electrolyte

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Solution Overview

Problem

Phosphoric acid-based retardants used in lithium rechargeable batteries cause severe reductive decomposition at the negative electrode interface, reducing available capacity and increasing cell resistance, and excessive addition negatively impacts cycle-life characteristics.

Innovation Solution

A non-aqueous electrolyte comprising an organic solvent, a lithium salt, and a compound like 4,5-dimethyl-2-[(2,2,3,3-tetrafluoropropyl)oxy]-1,3,2-dioxaphospholane 2-oxide, which acts as a flame retardancy additive, reducing exothermic heat and improving cycle-life characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If phosphoric acid-based retardant is added to improve flame retardancy, then flame resistance is improved, but reductive decomposition occurs at the negative electrode interface causing capacity loss and increased resistance

Engineering Contradiction:
Improveflame resistanceVSAvoidelectrode performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent extracts the harmful phosphoric acid-based retardant from the electrolyte composition and replaces it with a fluorinated cyclic carbonate compound. This removal eliminates the reductive decomposition problem at the negative electrode interface while maintaining flame retardancy through the alternative additive's different chemical properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical composition parameters by introducing a fluorinated cyclic carbonate compound with specific molecular structure (Formula 1) and controlling its concentration (0.1-10 wt%). This parameter change achieves flame retardancy without the harmful side effects of phosphoric acid-based retardants, as the fluorinated structure provides different reactivity characteristics.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If phosphoric acid-based retardant is added in excessive amount to improve flame retardancy, then flame resistance is improved, but cycle-life characteristics are significantly decreased

Engineering Contradiction:
Improveflame resistanceVSAvoidcycle-life characteristics
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the concentration parameter of the flame retardant additive to a specific range (0.1-10 wt%). This parameter optimization achieves effective flame retardancy while avoiding the excessive concentration that would cause cycle-life degradation, demonstrating the importance of precise compositional control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a small amount of fluorinated cyclic carbonate compound as a sacrificial additive that forms protective films on electrode surfaces. This additive is consumed in controlled amounts to create stable interface layers that improve both flame safety and long-term cycling performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If conventional electrolyte composition is used to maintain good electrochemical performance, then battery performance is maintained, but flame retardancy is insufficient

Engineering Contradiction:
Improvebattery performanceVSAvoidflame resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a composite electrolyte system by combining conventional carbonate solvents (EC, DEC, EMC) and lithium salts with a fluorinated cyclic carbonate compound. This composite composition integrates the electrochemical benefits of conventional electrolytes with the flame retardancy properties of the fluorinated additive, achieving both performance and safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The fluorinated cyclic carbonate compound acts as an intermediary substance that mediates between the electrolyte and electrode interfaces. It forms protective films that prevent direct contact between harmful phosphoric acid-based retardants and electrode materials, thereby maintaining electrochemical performance while providing flame safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte solution enhances flame retardancy, lowers viscosity, improves initial irreversible efficiency, and extends cycle-life characteristics of lithium rechargeable batteries while maintaining excellent battery performance.

Implementation Method 1

a compound represented by Chemical Formula 1... which acts as a flame retardancy additive, reducing exothermic heat

Methodology Applied
Scientific EffectFlame retardancy:

Implementation Method 2

it suppresses a smooth intercalation reaction of lithium ions

Methodology Applied
Scientific EffectIntercalation reaction:

Implementation Method 3

One or more lithium salts dissolved in a carbonate-based solvent has been generally used as an electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS9276290B2Electrolyte for rechargeable lithium battery and rechargeable lithium battery comprising same
Publication Date: 2016.03.01 SAMSUNG SDI CO LTD
  • US9276290B2 patent drawing
  • US9276290B2 patent drawing
  • US9276290B2 patent drawing

AI summary

In one aspect, a rechargeable lithium battery comprising a non-aqueous electrolyte including an organic solvent; a lithium salt and a substituted 2-fluoroalkoxy-1,3,2-dioxaphospholane 2-oxide is provided. The 2-fluoroalkoxy-1,3,2-dioxaphospholane 2-oxide can be a compound represented by the following Chemical Formula 1.